Unit of competency Outline

Date retreived
22/07/2026 11:43 AM AWST

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Set up for basic lithographic printing

Set up for basic lithographic printing

Unit of competency
National Code
ICPPR331C
State Code
D3175
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
05/07/2010
State Implementation and Classification
Approved Date
10/08/2012
Field of Education
030103 - Printing
Original Release Date
10/08/2012
Nominal Hours
30
Description
This unit describes the performance outcomes, skills and knowledge required to set up for basic lithographic printing sheet-fed and web-fed machines, including small offset.
Notes
Elements and Performance Criteria
1. Confirm job specifications
  • 1.1. Job requirements are read and interpreted from job documentation or production control system
  • 1.2. Standard set up is planned for carried out correctly in minimum time with minimum wastage
  • 1.3. Availability of all job related components is checked
2. Set up reel system (OR Element 3)
  • 2.1. Unwind and rewind reels is are set up and standard settings adjusted according to job specifications
  • 2.2. Webbing procedures are carried out according to standard operating procedures and OHS
  • 2.3. Web-control system is set up and standard settings adjusted according to job specifications
  • 2.4. Reels are spliced/joined according to job specifications
  • 2.5. The folder and sheeter are is set up and standard settings adjusted according to job specifications
3. Set up sheet system (OR Element 2)
  • 3.1. Feeder and delivery sections are is set up and standard settings adjusted according to job specifications
  • 3.2. Registration system is identified and adjusted according to job specifications
  • 3.3. Sheet pick-up, and transportation, control and transfer systems is are set up and standard settings adjusted according to job specifications
  • 3.4. Substrate is removed from process according to job instructions
4. Select and prepare inks and additives (basic)
  • 4.1. Inks, dyes or additives are checked and appropriate action is taken and end-user requirements
  • 4.2. Quality and suitability of inks, dyes or additives are selected according to job specifications and en-user requirements
  • 4.3. Inks, dyes and additives are prepared according to OHS requirements, and manufacturer's/supplier's instructions with suitable precautions to minimise waste
  • 4.4. Correct colour and weight/volume of ink are mixed and prepared to match the requirements of the printing process and job specifications
  • 4.5. Formulation of the ink, colour match and the approved colour are appropriately recorded
  • 4.6. Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer's/supplier's instructions to prevent damage and hazards to personnel and prolong shelf life
5. Set up machine for basic offset lithographic printing
  • 5.1. Plate cylinder are set up and adjusted and lithographic plates are selected and installed according to job specifications
  • 5.2. Blanket and blanket cylinder are set up and adjusted according to job specifications
  • 5.3. Impression cylinder is set up and adjusted according to job specifications
  • 5.4. Inking system is set up and adjusted according to the lithographic process and job specifications
  • 5.5. Dampening system is set up and adjusted according to job specifications
6. Conduct ok print run
  • 6.1. Material to be used for proof ok sheet/section is organised correctly
  • 6.2. Machine is operated according to manufacturer's and enterprise procedures to produce a specified proof ok/section
  • 6.3. Ok/section is visually inspected and/or tested or laboratory testing organised according to enterprise procedures
  • 6.4. Production does not commence without client OK or authority where appropriate
  • 6.5. If necessary, results are interpreted and adjustment are carried out according to product and machine specifications
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Substrate handling may include:
wide or narrow reel or large or small sheet handling systems.
Inks/coatings may include:
range of standard inks commonly used in printing.
Colour matching systems may include:
use of visual colour assessment to match basic standard colours under controlled lighting conditions.
Machines may include:
a range of single sheet, stream and reel-fed machines with manual, semi-automated, fully automated or computerised process control.
Design may include:
simple graphics and text. Minor variation in registration and position.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, plastics and related films, or metal.
Routine may include:
routine within this context relates to the set up and production of print runs. The set up of equipment and production is straightforward and does not involve a significant amount of deviation from using standard equipment settings. In this sense, routine does not refer to a job that an individual might repeat on a regular basis.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
set up either wide or narrow reel or sheet-fed lithographic printing machines for routine print jobs. The individual will conduct a proof run and adjust settings to ensure production speeds are attained
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate
demonstrate an ability to find and use information relevant to the task from a variety of information sources
demonstrate all safety devices on the machine
set up for TWO basic lithographic printing jobs according to manufacturer's specifications, enterprise procedures and the Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
a lithographic printing machine.

Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPSU201C Prepare, load and unload reels and cores on and off machine
ICPSU202C Prepare, load and unload product on and off machine
ICPSU207C Prepare machine for operation (basic)
ICPSU211C Prepare ink and additives
ICPPR232C Produce basic lithographic printed product.
Replaces
State Code National Code Title Type
D0433 ICPPR331B Set up for basic lithographic printing Unit of competency
Replaced By
State Code National Code Title Type
AUN82 ICPPRN331 Set up for basic lithographic printing Unit of competency