Unit of competency Outline
Date retreived
22/07/2026 11:30 AM AWST
22/07/2026 11:30 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Profile saw blanks
Profile saw blanks
Unit of competency
National Code
FPISAW3221B
FPISAW3221B
State Code
D6077
D6077
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
25/06/2012
Field of Education
030715 - Precision Metalworking
Original Release Date
25/06/2012
Nominal Hours
40
Description
This unit describes the outcomes required to calculate blade lengths, and to produce tooth profiles to enterprise orders and specificationsGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPISAW3221A Profile saw blanks
Notes
Elements and Performance Criteria
1. Prepare for profiling
- 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to profiling saw blanks are identified and followed
- 1.2. Work order is reviewed and checked with appropriate personnel
- 1.3. Band, wide band and gang saws to be profiled are calculated for production
- 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
- 1.5. Profiling process is planned in line with site procedures and environmental requirements
- 1.6. Communication with others is established and maintained in line with OHS requirements
2. Profile blanks
- 2.1. Key dimensions of saw are calculated
- 2.2. Calculated length of blank is obtained or cut from ribbon stock
- 2.3. Press is set up with punches to suit saw dimensions
- 2.4. First tooth is punched in blank to provide alignment for other teeth
- 2.5. Remaining teeth are punched to required pitch and tooth profile
- 2.6. Performance of profiling equipment is assessed for required changes
- 2.7. Saw blanks damaged during the process that cannot be repaired are disposed of in line with site procedures and environmental requirements
- 2.8. Profiling process and equipment faults are investigated, recorded and reported in line with site requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
machine isolation and guarding
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for profiling band, wide band and gang saw blanks in designated equipment
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Band, wide band and gang saws are to include:
large heavy duty saws used widely in the Forestry Industry
Profiling
is the process of making band, wide band and gang saw blanks in preparation for joining or welding
Equipment may include:
power fly presses
punch systems
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Key dimensions are to include:
blade width
length
pitch
gullet depth
hook and back clearance angles
number of teeth
manufacturer's specifications
existing saw and site documentation
data of timber processing requirements
sawmill processes
Blanks are to include:
new blades ready for use after calculation of length, geometry and pressing
Ribbon stock
is the role of blade material, straight on both edges awaiting cutting to length and pressing
Press
is the equipment which provides weight and cutting power to achieve the saw blade profile
Punches
are housed in the press and provide the cutting pattern for the profile of the saw blade and teeth
Pitch is to include:
is the distance between tips of the teeth
Tooth profile is to include:
is the shape of the teeth in line with the material being cut
Performance
is how effectively the profiling equipment is able to produce tooth profiles that meet manufacturing tolerances, specifications and timeframes
and is to include:
edge finish
wear rates
production rates
distortion
Disposing of may include:
recycling saw blanks damaged during the process and cannot be repaired
re-using saw blanks damaged during the process and cannot be repaired
Records and reports may include:
profiling of band, wide band and gang saw blanks
inspection
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
machine isolation and guarding
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for profiling band, wide band and gang saw blanks in designated equipment
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Band, wide band and gang saws are to include:
large heavy duty saws used widely in the Forestry Industry
Profiling
is the process of making band, wide band and gang saw blanks in preparation for joining or welding
Equipment may include:
power fly presses
punch systems
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Key dimensions are to include:
blade width
length
pitch
gullet depth
hook and back clearance angles
number of teeth
manufacturer's specifications
existing saw and site documentation
data of timber processing requirements
sawmill processes
Blanks are to include:
new blades ready for use after calculation of length, geometry and pressing
Ribbon stock
is the role of blade material, straight on both edges awaiting cutting to length and pressing
Press
is the equipment which provides weight and cutting power to achieve the saw blade profile
Punches
are housed in the press and provide the cutting pattern for the profile of the saw blade and teeth
Pitch is to include:
is the distance between tips of the teeth
Tooth profile is to include:
is the shape of the teeth in line with the material being cut
Performance
is how effectively the profiling equipment is able to produce tooth profiles that meet manufacturing tolerances, specifications and timeframes
and is to include:
edge finish
wear rates
production rates
distortion
Disposing of may include:
recycling saw blanks damaged during the process and cannot be repaired
re-using saw blanks damaged during the process and cannot be repaired
Records and reports may include:
profiling of band, wide band and gang saw blanks
inspection
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently profile saw blanks within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to profiling saw blanks
following organisational policies and procedures relevant to profiling saw blanks
profiling saw blanks in line with the work order and within prescribed organisational requirements
operating profiling equipment
setting up punch and die sets or other equipment used for profiling saw teeth
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently profile saw blanks within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to profiling saw blanks
following organisational policies and procedures relevant to profiling saw blanks
profiling saw blanks in line with the work order and within prescribed organisational requirements
operating profiling equipment
setting up punch and die sets or other equipment used for profiling saw teeth
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXJ88 | FWPSAW3221 | Profile saw blanks | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J471 | FPI30711 | Certificate III in Sawdoctoring | Qualification |
| J467 | FPI30311 | Certificate III in Sawmilling and Processing | Qualification |