Unit of competency Outline

Date retreived
22/07/2026 7:09 AM AWST

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Produce fibre from chips

Produce fibre from chips

Unit of competency
National Code
FPIWPP3203B
State Code
D6118
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
15/02/2013
Field of Education
030305 - Materials Engineering
Original Release Date
15/02/2013
Nominal Hours
15
Description
This unit describes the outcomes required to operate specialist equipment to produce wood fibre in readiness for the production of medium density fireboard, while monitoring and maintaining the flow of operation. The unit includes assessment of chips and set-up of equipmentGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPIWPP3203A Produce fibre from chips
Notes
Elements and Performance Criteria
1. Prepare for fibre production
  • 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to producing fibre from chips are identified and followed1.2. Work order is reviewed and checked with appropriate personnel1.3. Type and quantity of chips are assessed and acquired from the stockpile1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations1.5. Defibrator process is planned in line with site procedures1.6. Communication with others is established and maintained in line with OHS requirements
2. Produce fibre3. Conduct operator maintenance
  • 3.1. Pre start-up checks are carried out on equipment in line with site requirements3.2. Defibrator and feed systems are started and adjusted to produce fibre size in line with organisational requirements3.3. Fibre production is regularly checked to ensure it conforms with organisational requirements3.4. Chip flow and pulp out-feed are monitored to ensure optimal production rate and prevent blockages3.5. Output of fibre is directed to storage bins in line with prescribed fill levels3.6. Faults requiring emergency shutdown are detected and action taken to rectify the problem3.7. Sub-standard fibre is rejected and disposed of in line with site procedures and environmental requirements3.8. Processing and equipment faults are recorded and reported to the appropriate personnel
  • 3.9. Equipment lock-out procedures are followed in line with OHS legislation and site procedures
  • 3.10. Defibrator blades are checked for blunt or damaged condition in line with site procedures3.11. Defibrator components are cleaned in line with manufacturer's recommendations3.12. Machine area is kept clear of dust and debris in line with OHS requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Fibre
is the output product as a result of smashing wood chips into fibrous material which is then used to produce medium density fibreboard
Chips
are the raw product used to produce fibre
are an output of breaking down logs into wood chips approximately the size of a 50 cent coin
Work order is to include:
instructions for the assessment of chips and the fibre grade
and may include:
feed rate and quantity
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Assessing chips is to include:
species
size
moisture content
contamination issues
Stockpile
is the piles of available chips ready for conversion to fibre, classified in size and species
Equipment is to include:
procedures for equipment lock-out, i.e. protecting operators and co-workers from accidental injury by isolating the machine from the power source
Defibrator
is the machine used to convert wood chips to fibre for the production of medium density fibreboard
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Pre start-up checks
are conducted to ensure:
machine has been set-up correctly
systems are performing accurately
machinery is operating to optimum performance
Feed systems are to include:
filtrate
white water
stock level
fibre consistency
feed level
steam flow
raw water
noise
metal detectors
power consumption
Pulp
is the unwanted waste by-product from producing fibre
Emergency shutdown
is the immediate shutting off of the equipment to prevent an accident or prevent damage to the machine or product
Disposing of may include:
recycling sub-standard fibre
re-using sub-standard fibre
Records and reports may include:
product type
size
profile
inspection
grading and labelling outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently produce fibre from chips within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to producing fibre from chips
following organisational policies and procedures relevant to producing fibre from chips
producing fibre from chips in line with the work order and within prescribed organisational requirements
conducting operator maintenance on a defibrator
storing produced fibre in line with organisational requirements and OHS regulations
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
State Code National Code Title Type
AXJ39 FWPWPP3203 Produce fibre from chips Unit of competency