Unit of competency Outline

Date retreived
22/07/2026 3:51 PM AWST

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Prepare moulds for composites production

Prepare moulds for composites production

Unit of competency
National Code
PMBPREP201B
State Code
W7550
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/05/2011
State Implementation and Classification
Approved Date
08/12/2008
Field of Education
030305 - Materials Engineering
Original Release Date
08/12/2008
Nominal Hours
20
Description
This competency covers the demoulding and preparation of composite moulds for composites production, and the resolving of routine problems to procedure.
Notes
Elements and Performance Criteria
1. Check work requirements.
  • 1.1 Identify work requirements from production plan or request.
  • 1.2 Check mould, materials and equipment meet requirements for job(s).
  • 1.3 Recognise requirements which may not be in accordance with usual practice.
  • 1.4 Ask questions of appropriate person to confirm unusual practice.
  • 1.5 Identify hazards associated with the job and take appropriate action
2. Prepare mould surfaces.
  • 2.1 Prepare surfaces to procedures.
  • 2.2 Make temporary repairs of minor mould surface defects as needed.
  • 2.3 Clean up equipment and work area when surface preparation is completed.
3. Apply mould release system, as required.
  • 3.1 Select the correct system for the job.
  • 3.2 Apply to mould surfaces as per manufacturer specifications.
  • 3.3 Tape-test the surface release system.
4. Mask-up mould.
  • 4.1 Select suitable masking tape.
  • 4.2 Apply masking tape and other materials.
5. Respond to routine problems to procedures.
  • 5.1 Recognise known faults that occur during the operation.
  • 5.2 Identify and take action on causes of routine faults.
  • 5.3 Log problems as required.
  • 5.4 Identify non-routine process and quality problems and take appropriate action.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to the preparation of mould surfaces for gel coating or thermoforming. It includes the operation of all relevant additional equipment where that equipment is integral to the surface preparation process. It includes the demoulding of a previous product or protective surface to procedures where relevant.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This unit of competency includes use of equipment and tools such as:
applicators (such as brushes, spray gun)
cleaning tools (such as plastic scrapers, buffs and polishers)
cutters
measuring devices
relevant personal protective equipment.
Hazards
Typical hazards include:
hazardous materials and vapours
moving equipment
manual handling hazards.
Problems
Respond to routine problems means 'apply known solutions to a limited range of predictable problems'. Typical process and product problems may include:
mould damage/ cracks on the mould
equipment wear and breakage
overuse of tools, requiring rework
build up on mould surface
variations in materials or contamination of materials.
Appropriate action for non-routine problems may be reporting to designated person or other action specified in the procedures.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required skills and knowledge, the Range Statement and the Assessment Guidelines for this Training Package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
prepare mould surfaces from which the finished product will release successfully
apply approved procedures.
Consistent performance should be demonstrated. For example, look to see that:
surface standards are met consistently
all safety procedures are followed.
Assessment method and context
Assessment will occur over a range of mould surface preparation procedures and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
by using an appropriate, industrial moulds
in a situation allowing the generation of evidence of the ability to respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5588 PMBPREP201A Prepare moulds for composites production Unit of competency
Replaced By
State Code National Code Title Type
BAJ45 PMBPREP201 Prepare moulds for composites production Unit of competency