Unit of competency Outline
Date retreived
22/07/2026 7:04 AM AWST
22/07/2026 7:04 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Form board
Form board
Unit of competency
National Code
FPIWPP3204B
FPIWPP3204B
State Code
D6119
D6119
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
25/06/2012
Field of Education
030111 - Wood MacHining And Turning
Original Release Date
25/06/2012
Nominal Hours
70
Description
This unit describes the outcomes required to conduct the board forming process to produce chipboard and fibreboard. The unit includes shut-down and cleaning of equipmentGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPIWPP3204A Form board
Notes
Elements and Performance Criteria
1. Prepare for forming
- 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to form board are identified and followed
- 1.2. Work order is reviewed and checked with appropriate personnel
- 1.3. Type and quantity of flakes or fibre is assessed and acquired from the stockpile or storage bins
- 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
- 1.5. Forming process is planned in line with site procedures
- 1.6. Communication with others is established and maintained in line with OHS requirements
2. Form board
- 2.1. Pre start-up checks are carried out on equipment in line with site requirements
- 2.2. Stock tanks are maintained at the correct levels in line with organisational requirements
- 2.3. Spreader stations are adjusted to provide material delivery in line with required board cross-section distribution
- 2.4. Operational condition and set-up of former is checked to confirm mat condition
- 2.5. Forming equipment is checked for defects and positioned to load press in line with operating procedures
- 2.6. Former and forming line are started, operated and adjusted to produce board in line with organisational requirements
- 2.7. Slitters/saws are set to cut formed mat to width and length
- 2.8. Sub-standard board is rejected and disposed of in line with site procedures and environmental requirements
- 2.9. Faults requiring emergency shutdown are detected and action taken to rectify the problem
3. Shut down and clean equipment
- 3.1. Material is cleared from conveyor belts prior to shut-down in accordance with site procedures
- 3.2. Shutdown procedures are coordinated with other line operators and followed in accordance with OHS legislation and site procedures
- 3.3. Routine post operational checks are conducted in accordance with organisational standard operating procedures
- 3.4. Areas around conveyors and forming stations are cleared of material spillage
- 3.5. Spreading stations, formers and forming lines are cleaned internally and externally in accordance with organisational requirements
- 3.6. Processing and equipment faults are recorded and reported to the appropriate personnel
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Forming board
is the process of spreading mixture over a former in line with order size and pressing it with heat and pressure to produce a hard panel
Work order is to include:
instructions for the receipt/despatch of formed boards to/from the designated storage location or processing
and may include:
type
size
quantity
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Fibre or flakes assessment
fibre is the output product as a result of smashing wood chips into fibrous material which is then used to produce medium density fibreboard
flakes are used to produce chipboard and are another process of breaking down wood or wood chips
assessment may include:
species
size
grade
moisture content
contamination issues
Stockpile
is the pile of available flakes ready for board forming, classified in size and species
Storage bins
are the catchment bins used to collect fibre after conversion of chips to fibre
store fibre until ready for use in board production
Equipment is to include:
spreading stations
formers and forming lines
slitters/saws
screens
cleaning equipment
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Pre start-up checks
are conducted to ensure:
equipment has been set-up correctly
systems are performing accurately
machinery is operating to optimum performance
Stock tanks
are the tanks which hold the wet fibre or flake mix to be spread on the forming line
provide product to the spreader stations
Spreader stations
are the booms which pour and spread the glue mix onto the board in readiness for adhering laminate or veneer
Forming equipment is to include:
mats
screens
trays
plates
Former and forming line
forming line collects the product and provides a base for the former to convert the product into solid pressed board which is in-turn cut by the slitters/saws to form rough sized sheets
Disposing of may include:
recycling sub-standard board
re-using sub-standard board
Emergency shutdown
is the immediate shutting off of the equipment to prevent an accident or prevent damage to the machine or product
Shut down is to include:
procedures for equipment lock-out, ie protecting operators and co-workers from accidental injury by isolating the machine from the power source
cleaning and maintaining all parts
Records and reports may include:
product type
size
thickness
inspection
grading and labelling outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Forming board
is the process of spreading mixture over a former in line with order size and pressing it with heat and pressure to produce a hard panel
Work order is to include:
instructions for the receipt/despatch of formed boards to/from the designated storage location or processing
and may include:
type
size
quantity
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Fibre or flakes assessment
fibre is the output product as a result of smashing wood chips into fibrous material which is then used to produce medium density fibreboard
flakes are used to produce chipboard and are another process of breaking down wood or wood chips
assessment may include:
species
size
grade
moisture content
contamination issues
Stockpile
is the pile of available flakes ready for board forming, classified in size and species
Storage bins
are the catchment bins used to collect fibre after conversion of chips to fibre
store fibre until ready for use in board production
Equipment is to include:
spreading stations
formers and forming lines
slitters/saws
screens
cleaning equipment
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Pre start-up checks
are conducted to ensure:
equipment has been set-up correctly
systems are performing accurately
machinery is operating to optimum performance
Stock tanks
are the tanks which hold the wet fibre or flake mix to be spread on the forming line
provide product to the spreader stations
Spreader stations
are the booms which pour and spread the glue mix onto the board in readiness for adhering laminate or veneer
Forming equipment is to include:
mats
screens
trays
plates
Former and forming line
forming line collects the product and provides a base for the former to convert the product into solid pressed board which is in-turn cut by the slitters/saws to form rough sized sheets
Disposing of may include:
recycling sub-standard board
re-using sub-standard board
Emergency shutdown
is the immediate shutting off of the equipment to prevent an accident or prevent damage to the machine or product
Shut down is to include:
procedures for equipment lock-out, ie protecting operators and co-workers from accidental injury by isolating the machine from the power source
cleaning and maintaining all parts
Records and reports may include:
product type
size
thickness
inspection
grading and labelling outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently form boards within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to form board
following organisational policies and procedures relevant to form board
forming boards in line with the work order and within prescribed organisational requirements using spreader station, former and forming line
conducting operator shut-down and cleaning of equipment
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow with relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently form boards within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to form board
following organisational policies and procedures relevant to form board
forming boards in line with the work order and within prescribed organisational requirements using spreader station, former and forming line
conducting operator shut-down and cleaning of equipment
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow with relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXJ37 | FWPWPP3204 | Form board | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J468 | FPI30411 | Certificate III in Wood Panel Products | Qualification |