Unit of competency Outline

Date retreived
22/07/2026 7:26 AM AWST

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Specify refractory installation systems

Specify refractory installation systems

Unit of competency
National Code
PMC557098A
State Code
WA984
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
30/04/2010
State Implementation and Classification
Approved Date
19/08/2014
Field of Education
030305 - Materials Engineering
Original Release Date
19/08/2014
Nominal Hours
35
Description
This unit of competency covers developing the specification for a refractory installation system and ensuring it complies with the specification. It is intended for refractory experts who will most likely also have some management responsibility.
Notes
Elements and Performance Criteria
1. Analyse installation/repair specification
  • 1.1. Determine personnel access requirements
  • 1.2. Determine equipment and material access requirements
  • 1.3. Determine lifting and positioning requirements
  • 1.4. Determine site restrictions
  • 1.5. Determine restrictions caused by the refractory and/or job
  • 1.6. Compile installation system requirements
2. Develop scaffolding requirements
  • 2.1. Calculate required size of work platforms
  • 2.2. Calculate load and load distribution on scaffold
  • 2.3. Identify appropriate load bearing surfaces for scaffold base
  • 2.4. Identify tie points for scaffold, if any
  • 2.5. Select appropriate scaffold type for application
  • 2.6. Develop draft scaffold specification
  • 2.7. Check compliance of draft specification with regulations
  • 2.8. Develop scaffolding requirements in liaison with a licensed scaffolder or scaffold supplier
  • 2.9. Identify scaffold related health, safety and environment (HSE) hazards
  • 2.10. Determine appropriate hazard controls
  • 2.11. Check for discrepancies or conflicts and take appropriate action
3. Develop lifting and/or supporting requirements
  • 3.1. Calculate loads to be lifted/supported
  • 3.2. Calculate loads on supports and running gear
  • 3.3. Determine support needs during placement of refractory or equipment
  • 3.4. Calculate impact on loads of placement needs
  • 3.5. Determine design loads
  • 3.6. Select appropriate lifting/supporting means
  • 3.7. Check compliance with any relevant regulation
  • 3.8. Modify scaffold specification if required
  • 3.9. Identify lifting/supporting related HSE hazards
  • 3.10. Determine appropriate hazard controls
  • 3.11. Check for discrepancies or conflicts and take appropriate action
  • 3.12. Prepare lifting/supporting specification
4. Ensure installation system complies with specification
  • 4.1. Liaise with contractors and others to ensure specifications are understood
  • 4.2. Implement checking mechanisms to ensure system complies with specification
  • 4.3. Take appropriate action on non-conformances as required
  • 4.4. Report during project as required
  • 4.5. Complete end of project documentation on completion
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Restrictions caused by refractory/ job
Restrictions caused by refractory include:
fragility preventing use as a footing
need to refractory clad area being used for support
lack of tie points
low coefficient of friction making it unsuitable for support
Types of scaffold
Types of scaffold include:
trestle scaffold
tower scaffold
putlog scaffold
independent scaffold
working platforms
HSE hazards
HSE hazards may include:
access/egress restrictions
ventilation restrictions
moving objects/loads
cables under tension
Hazard control
Appropriate hazard control should be determined by:
applying the hierarchy of control
Lifting supporting means
Lifting supporting means include:
gin wheel
scaffold crane
elevator
scissor lift
fixed hoist
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
Assessment of this unit should include demonstrated competence in a workplace based project or a simulated workplace project.
Access should be available to all normally accessed tables, data etc which would be available to and used by a competent refractory specialist performing this assignment.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the ability to select an appropriate material and write the required specification.

Context of and specific resources for assessment
Assessment may occur on the job or in an appropriately simulated environment. Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.

Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the Manufactured Mineral Products Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of underpinning knowledge.
Assessment methods which include direct observation of tasks should also include questioning on underpinning knowledge to ensure its correct interpretation and application.
Assessment may be applied under project related conditions (real or simulated) and require evidence of process.
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Assessment may be in conjunction with assessment of other units of competency where required.

Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaced By
State Code National Code Title Type
BAH00 PMC557098 Specify refractory installation systems Unit of competency
State Code National Code Title Type
W753 PMC70110 Graduate Certificate In Refractories Engineering Qualification