Unit of competency Outline
Date retreived
22/07/2026 1:32 AM AWST
22/07/2026 1:32 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Create new product designs
Create new product designs
Unit of competency
National Code
AUM5003A
AUM5003A
State Code
W9162
W9162
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
03/03/2011
Field of Education
030501 - Automotive Engineering
Original Release Date
03/03/2011
Nominal Hours
55
Description
This unit describes the application of the required skills and knowledge to create new designs within the plant, tooling, equipment or systems required in the overall design, development and production of motor vehicles.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1. Establish design requirements
- 1.1. Instructions and plans are read and interpreted to identify processes and materials to complete work tasks
- 1.2. Information is assembled
- 1.3. Information gathered is analysed to develop key requirements needed in new design
- 1.4. Requirements of new design are documented
2. Identify constraints
- 2.1. Constraints on design concepts are identified and documented
- 2.2. Suitable strategies are developed to address identified constraints on designs
3. Create design concept
- 3.1. Initial design concept based on identified design requirements and constraints is created
- 3.2. Function, physical requirements and impact of the design concept are reviewed in conjunction with relevant stakeholders
- 3.3. Modifications to the initial design concept are made in accordance with feedback provided by relevant stakeholders
4. Produce design concept
- 4.1. Sketches are prepared to illustrate and explain proposed design concept(s)
- 4.2. Concept sketches are reviewed in consultation with relevant stakeholders and suitable changes made in accordance with a critical evaluation of the proposed design
5. Quantify design concept
- 5.1. Critical dimensions and data of the design concept are identified and quantified
- 5.2. Drawings are prepared to required accuracy to enable suitable manufacturing methods to be identified and evaluated
- 5.3. Draft product specifications are prepared in accordance with company procedures
6. Determine suitable methods, materials and processes
- 6.1. Components and sub-assemblies are drawn in accordance with design requirements
- 6.2. Suitable manufacturing methods are identified for the production of components and sub-assemblies to meet design requirements
- 6.3. Identified manufacturing methods for components and sub-assemblies are evaluated in conjunction with engineering staff
- 6.4. Suitable assembly and finishing methods for the purpose product design are identified and evaluated
7. Evaluate feasibility
- 7.1. Proposed design and the manufacturing processes are evaluated against the design requirements in conjunction with relevant stakeholders
- 7.2. Suitable trials and tests of the design are devised and conducted in conjunction with relevant stakeholders
8. Modify design
- 8.1. Product design is modified if necessary, based on the outcomes of the feasibility evaluations and trials
- 8.2. Further tests are conducted to confirm the suitability of the modified design against the identified design requirements
- 8.3. Outcomes of the modifications and testing of the new design concept are documented
9. Document design
- 9.1. All documentation requirements for the proposed new product design and associated manufacturing processes are identified
- 9.2. Design documentation is processed for approval
- 9.3. Design documentation is stored and distributed
workplace procedures relating to the use and operation of tools and equipment
departmental requirements
Workplace instructions, including job sheets, plans, specifications, drawings and designs
workplace procedures relating to reporting and communications
manufacturers' instructions for the use of equipment and materials.
customer needs
competitor products
fashion trends
safety needs
relevant government policies
company production capability.
market price
size
production capability
product complexity, etc.
metals
plastics
fibre glass
wood
foam
clay
other such materials used in the formation of product designs.
departmental requirements
Workplace instructions, including job sheets, plans, specifications, drawings and designs
workplace procedures relating to reporting and communications
manufacturers' instructions for the use of equipment and materials.
customer needs
competitor products
fashion trends
safety needs
relevant government policies
company production capability.
market price
size
production capability
product complexity, etc.
metals
plastics
fibre glass
wood
foam
clay
other such materials used in the formation of product designs.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
compliance with relevant legislation, regulations, standards, codes of practice and established safe practices and organisation policies and procedures for creating new product designs
working and communicating effectively and positively with others involved in the work
applying, within authority, the requirements of the job or work role in relation to:
producing accepted designs
achieving work quality goals
completing work area housekeeping requirements including the documentation of project activity and process outcomes
Context of and specific resources for assessment
assessment of the competency should take place in a safe working environment in a passenger motor vehicle manufacturing plant or simulated environment using tools/equipment/machinery required for the production process without undue disruption to the production process
assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
assessment methods must confirm consistency and accuracy of performance (over time and in a range of organisation relevant contexts) together with application of underpinning knowledge
assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application
assessment may be applied under project related conditions (real or simulated) and require evidence of process
assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Evidence of the following is essential:
compliance with relevant legislation, regulations, standards, codes of practice and established safe practices and organisation policies and procedures for creating new product designs
working and communicating effectively and positively with others involved in the work
applying, within authority, the requirements of the job or work role in relation to:
producing accepted designs
achieving work quality goals
completing work area housekeeping requirements including the documentation of project activity and process outcomes
Context of and specific resources for assessment
assessment of the competency should take place in a safe working environment in a passenger motor vehicle manufacturing plant or simulated environment using tools/equipment/machinery required for the production process without undue disruption to the production process
assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
assessment methods must confirm consistency and accuracy of performance (over time and in a range of organisation relevant contexts) together with application of underpinning knowledge
assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application
assessment may be applied under project related conditions (real or simulated) and require evidence of process
assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXY35 | AUM1503A | Create new product designs | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W567 | AUM50108 | Diploma of Automotive Manufacturing - Automotive Development (Passenger Motor Vehicle) | Qualification |