Unit of competency Outline

Date retreived
23/07/2026 7:20 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Supervise individual non ferrous melting and casting operation

Supervise individual non ferrous melting and casting operation

Unit of competency
National Code
MEM04021A
State Code
WA636
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/12/2005
State Implementation and Classification
Approved Date
22/08/2014
Field of Education
030713 - Metal Casting And Patternmaking
Original Release Date
22/08/2014
Nominal Hours
40
Description
Notes
Elements and Performance Criteria
1. Identify specifications for required casting
  • 1.1. Identify required material specification
  • 1.2. Identify mould requirements
  • 1.3. Identify any special melting and casting requirements for the job
  • 1.4. Identify safety procedures for the required melting and casting operation
  • 1.5. Identify and follow regulations and codes of practice relevant to foundry and individual melting, pouring and casting operation
2. Verify metal charges to melting
  • 2.1. Select required components to give the required metal specification
  • 2.2. Calculate required charge of each component
  • 2.3. Select required components to give the required metal specification
  • 2.4. Recommend changes/additions to the charge
  • 2.5. Monitor the preparation of the charge including checking for contaminants
3. Monitor furnace operation
  • 3.1. Check that the furnace is in good operational condition and that appropriate lining is present
  • 3.2. Organise for maintenance/repairs as required
  • 3.3. Identify metal or alloy specification for required casting
  • 3.4. Monitor a melt to ensure the product meets specification
4. Monitor pouring of molten metal
  • 4.1. Check pouring area is secure and that all non-essential personnel are excluded
  • 4.2. Check all members of pouring crew are wearing appropriate and in good condition personal protective equipment
  • 4.3. Ensure escape routes are known in advance by all members of the pouring crew
  • 4.4. Check emergency pour out pit is operational and other safety measures are in place
  • 4.5. Ensure moulds are ready to receive liquid metal, ensure access ways and pouring ways are clear, and that there are appropriate spaces between each mould
  • 4.6. Check pouring is undertaken at correct temperature and in efficient order
  • 4.7. Ensure pouring basin and moulds are ready to receive liquid metal
  • 4.8. Take required samples for analysis
5. Control hazards
  • 5.1. Identify hazards in the metal melting/pouring process
  • 5.2. Assess the risks arising from those hazards
  • 5.3. Implement procedures to control those hazards in line with procedures and duty of care
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Codes of practice/standards
Where reference is made to industry codes of practice, and/or Australian/international standards, it is expected the latest version will be used
Moulds
Moulds may include sand, die and investment moulds
Contaminants
Contaminants include:
non-specified metal, rubber, grease, water, paint and non-metallics, closed containers or pipes and pressure containers such as aerosols
Material specification
Material specification includes non-ferrous metals and non-ferrous alloys as well as contaminants
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Evidence should be provided from a number of castings using different alloys and/or different moulds.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors should ensure that candidates can competently and consistently:
monitor melting and casting operations of non-ferrous metal
safely operate a melting furnace and monitor and supervise the operation of a furnace by other employees
safely handle pouring equipment and monitor and supervise the operation of pouring equipment by other employees.
Context of and specific resources for assessment
Assessment may occur on the job or in an appropriately simulated environment. Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the MEM05 Metal and Engineering Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of underpinning knowledge.
Assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application.
Assessment may be applied under project related conditions (real or simulated) and require evidence of process.
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Assessment may be in conjunction with assessment of other units of competency where required.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaced By
State Code National Code Title Type
OAX15 MEM04021 Supervise individual non-ferrous melting and casting operation Unit of competency
State Code National Code Title Type
W245 MEM40105 Certificate IV in Engineering Qualification