Unit of competency Outline
Date retreived
22/07/2026 10:27 AM AWST
22/07/2026 10:27 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate furnaces
Operate furnaces
Unit of competency
National Code
RIIPSM304A
RIIPSM304A
State Code
WB482
WB482
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
22/06/2010
Field of Education
030717 - Plant And Machine Operations
Original Release Date
22/06/2010
Nominal Hours
40
Description
This unit covers the operation of furnaces in the metalliferous mining industry. It includes planning and preparing for furnace operations, starting-up the furnace, monitoring and controlling the smelting process, and shutting down the furnace. Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.
Notes
Elements and Performance Criteria
1. Plan and prepare for furnace operations
- 1.1. Access, interpret and apply compliance documentation relevant to the work activity
- 1.2. Receive, interpret and clarify shift changeover details
- 1.3. Establish and maintain communications with other personnel using approved communication methods
- 1.4. Select personal protective equipment appropriate for work activities
- 1.5. Identify, address and report potential risks and hazards
- 1.6. Identify, address and report environmental issues
- 1.7. Check records and record outstanding maintenance inspections and identified defects
2. Start-up furnace
- 2.1. Complete computer systems and equipment pre-start checks
- 2.2. Start-up furnace according to operating procedures
- 2.3. Stabilise system to produce in-specification product at specified rates
3. Monitor and control the smelting process
- 3.1. Complete routine checks, log and paper work
- 3.2. Recognise the signs of potential and actual problems
- 3.3. Take action to minimise the impact on safety, health, the environment and business of potential and actual problems
- 3.4. Monitor and trim plant to achieve required rates and quality while maximising plant efficiency
- 3.5. Operate furnace according to operating requirements and procedures
4. Shutdown furnace
- 4.1. Determine type of shutdown required
- 4.2. Give warning of shutdown
- 4.3. Shutdown furnace system according to established operating procedures for type of shutdown
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation may include:
legislative, organisational and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Legislation may include Acts and regulations dealing with:
mining safety and health
mine inspection
OHS
explosives
environment
Site environmental issues may include:
drainage
dust and fumes
emissions
hazardous chemicals
noise
run-off
spills
waste management and disposal
water quality
Equipment pre-start checks may include:
availability of equipment
detection of conditions that are unusual
job requirements
personnel availability
levels
pressures
flows
vibration
communications
agitators
cameras and monitoring
interlocks
distribution control system
launders
hydraulic systems
pumps and pumping systems
screen, pipe, valve
valves
visual and audible warning devices and lights
suppression systems
motors
availability of oxygen and blower and plant air
cooling water supply
fans and draft systems
Furnaces may include:
thermal cracking furnaces
catalytic cracking furnaces
cabin type
cylindrical or vertical
fixed - vertical/cylindrical (horizontal)
rotary - vertical/cylindrical (horizontal)
Furnace equipment may include:
pumps
valves
utilities and services
heat exchangers and/or scrubbers
Furnace problems may include:
temperature too high or low during smelting
gas, oil, oxygen, coal and air flow too low during smelting
shell leaks
fuel flow too low or high, surging
level in furnace too high or low
metal splashes
feed not to specifications
emissions not to standard
metallurgy not to standard
Monitoring may include:
blockages and spillages
feed rates
overloads
pressures
power draw
wear and tear
emissions
levels
temperatures
moisture content
on-stream analysis (OSA)
filtering
corrosion
Type of shutdown may include:
planned - maintenance; scheduled
unplanned - services failure; break-out; environmental
Combustion components may be:
diesel
natural gas
oxygen
oil
blower air
Equipment indicator readings may include:
current
flow
levels
pressure
weight
speed
unusual noises
vibrations
Relevant compliance documentation may include:
legislative, organisational and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Legislation may include Acts and regulations dealing with:
mining safety and health
mine inspection
OHS
explosives
environment
Site environmental issues may include:
drainage
dust and fumes
emissions
hazardous chemicals
noise
run-off
spills
waste management and disposal
water quality
Equipment pre-start checks may include:
availability of equipment
detection of conditions that are unusual
job requirements
personnel availability
levels
pressures
flows
vibration
communications
agitators
cameras and monitoring
interlocks
distribution control system
launders
hydraulic systems
pumps and pumping systems
screen, pipe, valve
valves
visual and audible warning devices and lights
suppression systems
motors
availability of oxygen and blower and plant air
cooling water supply
fans and draft systems
Furnaces may include:
thermal cracking furnaces
catalytic cracking furnaces
cabin type
cylindrical or vertical
fixed - vertical/cylindrical (horizontal)
rotary - vertical/cylindrical (horizontal)
Furnace equipment may include:
pumps
valves
utilities and services
heat exchangers and/or scrubbers
Furnace problems may include:
temperature too high or low during smelting
gas, oil, oxygen, coal and air flow too low during smelting
shell leaks
fuel flow too low or high, surging
level in furnace too high or low
metal splashes
feed not to specifications
emissions not to standard
metallurgy not to standard
Monitoring may include:
blockages and spillages
feed rates
overloads
pressures
power draw
wear and tear
emissions
levels
temperatures
moisture content
on-stream analysis (OSA)
filtering
corrosion
Type of shutdown may include:
planned - maintenance; scheduled
unplanned - services failure; break-out; environmental
Combustion components may be:
diesel
natural gas
oxygen
oil
blower air
Equipment indicator readings may include:
current
flow
levels
pressure
weight
speed
unusual noises
vibrations
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for operating furnaces
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of furnace operations
working with others to undertake and complete the furnace operations in a way that meets all of the required outcomes
consistent timely completion of furnace operations that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistent achievement of required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete the furnace operations
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for operating furnaces
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of furnace operations
working with others to undertake and complete the furnace operations in a way that meets all of the required outcomes
consistent timely completion of furnace operations that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistent achievement of required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete the furnace operations
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2446 | MNMPSM304A | Operate furnaces | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| WH610 | RIIPSM304D | Operate furnaces | Unit of competency |