Unit of competency Outline
Date retreived
22/07/2026 3:43 PM AWST
22/07/2026 3:43 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate forming equipment
Operate forming equipment
Unit of competency
National Code
PMC552070B
PMC552070B
State Code
WA948
WA948
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
15/08/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
15/08/2014
Nominal Hours
40
Description
This unit of competency covers the operation of forming equipment in the production of plasterboard, cornice and fibre cement sheet manufacture. It involves operating and monitoring forming equipment, making adjustments in accordance with work instructions, undertaking routine quality checks and undertaking minor maintenance on equipment.
Notes
Elements and Performance Criteria
1. Prepare forming equipment for production
- 1.1. Set up line in accordance with work instructions
- 1.2. Determine product formation requirements from the production program
- 1.3. Conduct equipment pre-startup procedure and visual checks according to enterprise procedure check list
- 1.4. Ensure required change parts are in place
- 1.5. Set up and configure equipment startup functions to comply with standard operating procedures
- 1.6. Ensure equipment is safe to use
2. Operate forming equipment
- 2.1. Start up equipment in accordance with work instructions
- 2.2. Operate equipment to produce product of required shape, dimensions and consistency
- 2.3. Monitor equipment conditions and adjust to ensure correct product quality
- 2.4. Monitor and adjust material properties as required
- 2.5. Record production data as required
3. Rectify routine problems
- 3.1. Identify the range of faults that can occur during the operation
- 3.2. Determine and rectify fault causes by established enterprise procedures/work instructions
- 3.3. Identify and rectify equipment failure causes in accordance with accordance with established enterprise procedures
- 3.4. Identify non-routine problems and report to designated person
4. Shut down equipment
- 4.1. Ensure line is clear of all product and left in a safe manner for startup
- 4.2. Determine and rectify fault causes in accordance with procedures/work instructions
- 4.3. Clean work area
- 4.4. Complete appropriate records and logs
- 4.5. Shut down equipment in an emergency situation
5. Prepare equipment for cleaning and maintenance
- 5.1. Isolate equipment in accordance with work instructions
- 5.2. Remove any remaining product or materials safely
- 5.3. Ensure the area is clear and safe for cleaning or maintenance
6. Control hazards
- 6.1. Identify hazards from the job to be done
- 6.2. Identify other hazards in the work area
- 6.3. Assess the risks arising from those hazards
- 6.4. Implement measures to control those risks in line with procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Operations
This unit of competency includes the operation of items of equipment where the operator is expected to demonstrate an understanding of the process and the equipment operation. The processes covered by this unit include:
fibre cement board
plaster board
machine cornices
Tools and equipment
Tools and equipment may include:
curing ovens
transfer machines
scoring
plasterboard liner unwinders/burners
setting belts
forming plates/dams
mixers
pizza cutters/blades
hand tools
safety clothing and equipment
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Operations
This unit of competency includes the operation of items of equipment where the operator is expected to demonstrate an understanding of the process and the equipment operation. The processes covered by this unit include:
fibre cement board
plaster board
machine cornices
Tools and equipment
Tools and equipment may include:
curing ovens
transfer machines
scoring
plasterboard liner unwinders/burners
setting belts
forming plates/dams
mixers
pizza cutters/blades
hand tools
safety clothing and equipment
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the forming equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
process and equipment are operated in accordance with work instructions and process parameters
quality is monitored to minimise wastage
startup and shutdown occur first time
signals and alarms are responded to immediately
process measurements and tests are continually made, observed and interpreted
all OHS requirements are followed.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the forming equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
process and equipment are operated in accordance with work instructions and process parameters
quality is monitored to minimise wastage
startup and shutdown occur first time
signals and alarms are responded to immediately
process measurements and tests are continually made, observed and interpreted
all OHS requirements are followed.
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2672 | PMCOPS270A | Operate forming equipment | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH34 | PMC552070 | Operate forming equipment | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |