Unit of competency Outline

Date retreived
22/07/2026 6:48 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Operate a reduction process

Operate a reduction process

Unit of competency
National Code
FDFOP2049A
State Code
D4637
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
31/01/2011
State Implementation and Classification
Approved Date
31/07/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
31/07/2014
Nominal Hours
20
Description
This unit of competency covers the skills and knowledge required to set up, operate, adjust and shut down a reduction process to grind and sift particles to gradually reduce particle size to meet specifications.
Notes
Elements and Performance Criteria
1. Prepare the reduction equipment and process for operation
  • 1.1. Materials are confirmed and available to meet operating requirements
  • 1.2. Cleaning and maintenance requirements and status are identified and confirmed
  • 1.3. Machine components and related attachments are fitted and adjusted to meet operating requirements
  • 1.4. Processing/operating parameters are entered as required to meet safety and production requirements
  • 1.5. Equipment performance is checked and adjusted as required
  • 1.6. Pre-start checks are carried out as required by workplace requirements
2. Operate and monitor the reduction process
  • 2.1. The process is started and operated according to workplace procedures
  • 2.2. Equipment is monitored to identify variation in operating conditions
  • 2.3. Variation in equipment operation is identified and maintenance requirements are reported according to workplace reporting requirements
  • 2.4. The process is monitored to confirm that particle size and flour extraction rates meet production specifications
  • 2.5. Out-of-specification product/process outcomes are identified, rectified and/or reported to maintain the process within specification
  • 2.6. By-product generated from the reduction process is segregated and transferred to designated storage area according to food safety requirements
  • 2.7. The work area is maintained according to housekeeping standards
  • 2.8. Work is conducted in accordance with workplace environmental guidelines
  • 2.9. Workplace records are maintained according to workplace recording requirements
3. Shut down the reduction process
  • 3.1. The appropriate shutdown procedure is identified
  • 3.2. The process is shut down according to workplace procedures
  • 3.3. Maintenance requirements are identified and reported according to workplace reporting requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company policies and procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes:
the Food Standards Code, including labelling, weights and measures legislation
legislation covering food safety, environmental management, OHS, anti-discrimination and equal opportunity
Workplace information
Workplace information may include:
standard operating procedures (SOPs)
specifications
production schedules and instructions
manufacturers' advice
standard forms and reports
Reduction equipment
Reduction equipment may include:
reduction rolls
plainsifters
impactors
entoleters (flake disruptors and detachers)
Stock for the reduction in a flour milling process
Stock for the reduction in a flour milling process is supplied from either the scalping and grading or scratch and sizing or purification processes
By-products (co-products) for flour milling
By-products (co-products) for flour milling may include:
semolina
sharps
Operation of equipment and processes
Operation of equipment and processes may require:
the use of process control panels and systems
Shutdown procedures
Shutdown procedures may include:
cleaning (in some cases cleaning may be carried out by a dedicated cleaning crew
Services
Services may need to be confirmed. These depend on the nature of the process. Typical examples include:
power
vacuum
compressed and instrumentation air
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
conduct pre-start checks on machinery used for reduction
start, operate, monitor and adjust process equipment to achieve required quality outcomes
take corrective action in response to typical faults and inconsistencies
complete workplace records as required
apply safe work practices and identify OHS hazards and controls
safely shut down equipment
apply food safety procedures.

Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, food safety, quality and environmental requirements
information on equipment capacity and operating parameters
production schedule/batch instructions
specifications, control points and processing parameters
reduction process and related equipment and services
stock to be processed
sampling schedules and test procedures and equipment as required
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.

Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface
MSl973001A Perform basic tests.

Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaced By
State Code National Code Title Type
BBG06 FBPOPR2049 Operate a reduction process Unit of competency