Unit of competency Outline

Date retreived
22/07/2026 8:17 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Set up for specialised lithographic printing

Set up for specialised lithographic printing

Unit of competency
National Code
ICPPR531C
State Code
D3210
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
05/07/2010
State Implementation and Classification
Approved Date
23/11/2010
Field of Education
030103 - Printing
Original Release Date
23/11/2010
Nominal Hours
80
Description
This unit describes the performance outcomes, skills and knowledge required to set up for specialised lithographic printing that requires a certain amount of problem solving and experimentation with the substrate and press settings.
Notes
Elements and Performance Criteria
1. Confirm specialised job specifications
  • 1.1. Job requirements are read and interpreted from job documentation or production control system
  • 1.2. Availability of all job related components is checked
2. Plan and carry out specialised set up
  • 2.1. Specialised job specifications are identified and analysed
  • 2.2. Special set up requirements are determined
  • 2.3. Specialised set up is completed in minimum time with minimum wastage
3. Set up reel system (OR Element 4)
  • 3.1. Unwind and rewind reels set up options are analysed and set up is completed and adjusted according to job specifications
  • 3.2. Webbing procedures are carried out according to job specifications
  • 3.3. Web-control system is set up, options are analysed and set up is completed and adjusted according to job specifications
  • 3.4. Reels are spliced/joined according to job specifications
  • 3.5. Printed web viewing devices are set up, evaluated and adjusted according to job specifications
  • 3.6. The folder and sheeter are set up and adjusted according to job specifications
  • 3.7. Set off/marking prevention devices are set up and adjusted according to job specifications
4. Set up sheet system (OR Element 3)
  • 4.1. Feeder and delivery sections are set up, options are analysed and set up is completed and adjusted according to job specifications
  • 4.2. Sheet pick-up, transportation, control and transfer systems are set up, adjusted and evaluated according to job specifications
  • 4.3. Substrate is removed from process according to job specifications
  • 4.4. Set off/marking prevention devices are set up, adjusted and evaluated according to job specifications
5. Select and prepare inks and additives
  • 5.1. Colour sequence for the job is considered and confirmed
  • 5.2. Inks, dyes or additives are evaluated with reference to specialised requirements
  • 5.3. Inks, dyes or additives are selected according to job specifications
  • 5.4. Inks, dyes and additives are prepared according to OHS requirements, and manufacturer's/supplier's instructions with suitable precautions to minimise waste
  • 5.5. Correct colour and weight/volume of ink are mixed and prepared to match the requirements of the printing process and job specifications
  • 5.6. Formulation of the ink, colour match and the approved colour are appropriately recorded
  • 5.7. Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer's/ supplier's instructions to prevent damage and hazards to personnel and prolong shelf life
6. Set up machine for specialised lithographic printing
  • 6.1. Plate cylinder is set up, evaluated and adjusted according to job specifications
  • 6.2. Lithographic plate is selected and prepared for installation
  • 6.3. Plates are correctly mounted according to job specifications and in a safe manner
  • 6.4. Blanket and blanket cylinder are set up, evaluated and adjusted according to job specifications
  • 6.5. Impression cylinder is set up, evaluated and adjusted according to job specifications
  • 6.6. Inking system is set up, evaluated and adjusted according to the lithographic process and job specifications
  • 6.7. Dampening system is set up, evaluated and adjusted according to job specifications
  • 6.8. Drying system is set up, evaluated and adjusted according to job specifications
7. Conduct specialised proof run
  • 7.1. Material to be used for proof is organised correctly
  • 7.2. Machine is operated according to manufacturer's specifications and enterprise procedures to produce a specified proof
  • 7.3. Specialised proof is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures
  • 7.4. Production does not commence without client approval or authority where appropriate
  • 7.5. Results are interpreted and evaluated with adjustments carried out according to product and machine specifications
8. Troubleshoot machinery and material problems
  • 8.1. Corrective or preventive action is recommended and implemented where appropriate
  • 8.2. Changes are communicated to relevant personnel in a logical and easily understood manner
  • 8.3. Changes are monitored to confirm improvement to production efficiency
  • 8.4. Ongoing problems are reported according to enterprise procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Specialised may include:
specialised within this context relates to the set up and production of print runs that involve new products, or a new mix of substrates and inks that requires a certain amount of problem solving and experimentation with the substrate and press settings. The set up of equipment and production involves the development of new set up and production approaches based on solving technical problems arising from new product or equipment combinations.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, plastics and related films, or metal.
Inks/coatings may include:
wide range of inks commonly used in printing.
Colour matching systems may include:
use of densitometers and/or spectrophotometry.
Machines may include:
range of single sheet, stream-fed or reel-fed printing machines with manual, semi-automated, fully automated or computerised process control. Includes machines with digitally imaged plates.
Design may include:
complex graphics and text. Critical "tight" registration, fit and position, registration for quality print jobs.
Substrate handling may include:
wide and narrow reel, and large and small sheet handling systems.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
set up either wide or narrow reel or sheet-fed lithographic printing machines for specialised print jobs. The individual will conduct a proof run and adjust settings to ensure production speeds are attained in minimum time with minimum wastage
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate
demonstrate an ability to find and use information relevant to the task from a variety of information sources
set up a lithographic printing machine for a specialised job on TWO occasions (if possible using different substrates and sheet sizes if sheet-fed and if possible including at least TWO in-line processes) according to manufacturer's and job specifications, enterprise procedures and the Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
lithographic printing machine.

Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPPR332C Produce complex lithographic printed product
ICPPR431C Set up for complex lithographic printing.
Replaces
State Code National Code Title Type
D0461 ICPPR531B Set up for specialised lithographic printing Unit of competency
Replaced By
State Code National Code Title Type
AUO68 ICPPRN531 Set up for specialised lithographic printing Unit of competency