Unit of competency Outline

Date retreived
22/07/2026 7:06 AM AWST

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Maintain caul plates and screens

Maintain caul plates and screens

Unit of competency
National Code
FPIWPP3211B
State Code
D6126
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
25/06/2012
Field of Education
030717 - Plant And Machine Operations
Original Release Date
25/06/2012
Nominal Hours
10
Description
This unit describes the outcomes required to clean, inspect and replace caul plates and screens in laminating and pressing equipmentGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPIWPP3211A Maintain caul plates and screens
Notes
Elements and Performance Criteria
1. Prepare for maintenance
  • 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to maintaining caul plates and screens are identified and followed
  • 1.2. Work order is reviewed and checked with appropriate personnel
  • 1.3. Caul plates and screens to be maintained are removed from the designated machinery
  • 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
  • 1.5. Maintenance process is planned in line with site procedures
  • 1.6. Communication with others is established and maintained in line with OHS requirements
2. Change, clean and polish caul plates
  • 2.1. Plates requiring cleaning are identified and removed from circuit to plate rack in line with operating procedures
  • 2.2. Plates are processed through full cleaning cycle
  • 2.3. Plates are inspected and those with defects separated for repairs
  • 2.4. Plates are dried and prepared for use and returned to circuit in line with standard operating procedures
  • 2.5. Plates are polished using polishing table and head in line with operating procedures
  • 2.6. Polished plates are stored for use in line with organisational requirements
  • 2.7. Chemicals are stored and disposed of in line with statutory requirements and environmental regulations
3. Prepare backing screens
  • 3.1. Screens are rolled from plate and secured in line with standard operating procedures
  • 3.2. Screens are processed through full cleaning cycle
  • 3.3. Screens are stacked and inspected for faults
  • 3.4. Defective screens are identified, removed and disposed of in line with site procedures and environmental requirements
4. Remove and replace transport plates
  • 4.1. Load shifting and transport requirements are coordinated to remove and replace transport plates with minimal downtime
  • 4.2. Defective plates are identified, removed from circuit and disposed of in line with site procedures and environmental requirements
  • 4.3. Replacement plates are prepared and fitted in line with standard operating procedures
  • 4.4. Maintenance process and equipment faults are recorded and reported to the appropriate personnel
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Caul plates
are double sided smooth plates used in the drying and heat pressing of board in the semi-wet or dry board forming process (the smoothness allows for easier separation)
Work order is to include:
instructions for the maintenance of the caul plates and screens in designated equipment
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Screens
are plates which allow for drainage of water as the board forming process takes it through rollers prior to going through the heat press
Maintenance
is the process of cleaning and repairing caul plates and screens which undergo considerable stress from pressure, heat and sticky substances
Equipment may include:
caul plates
screens
transport plates
cleaning equipment
and is to include:
procedures for equipment lock-out, ie protecting operators and co-workers from accidental injury by isolating the machine from the power source
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Circuit
is the board forming process from start to finish
Plate rack
is the racking system which caul plates and screens sit upon
Cleaning cycle may include:
chemical baths
heat treatment baths
Defects may include:
buckling
build up of board product
marking of the plates
dents
Polishing
ensures both surfaces of caul plates are smooth and polished to ensure easy separation of formed boards
Disposing of may include:
recycling defective material
re-using defective material
Load shifting may include:
the use of:
conveyor belt systems
track systems
lifting equipment such as:
fork lifts
slings
trolley jacks
gantry cranes
loaders
assistance with lifting such as:
the involvement of two or more personnel to lift materials manually or to guide the movement of mechanical equipment
Transport plates
are the plates which carry caul plates and screens through the drying process and heat press
Records and reports may include:
the knife or blade type
size
inspection
grading and labelling outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently maintain caul plates and screens within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to maintaining caul plates and screens
following organisational policies and procedures relevant to maintaining caul plates and screens
maintaining caul plates and screens in line with the work order and within prescribed organisational requirements
removing and replacing caul plates and screens from equipment
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
State Code National Code Title Type
AXJ30 FWPWPP3211 Maintain caul plates and screens Unit of competency
State Code National Code Title Type
J468 FPI30411 Certificate III in Wood Panel Products Qualification