Elements and Performance Criteria

Context
This competency unit includes items of equipment such as:
mechanical conveyors/feeders (including belt, vibrating, screw, flight; and feeders such as screw, star, slide, volumetric and weight)
pneumatic conveyors (including aspects such as dense phase, disperse phase, pressure and vacuum)
storage (e.g. silos and hoppers, purging hoppers)
bulk tankers, transportable containers, intermediate storage.

Typical problems include:
damage to particulates
contamination of stored stock
rat holing and bridging in silos
routing issues, etc.

All operations are performed in accordance with procedures.

HSE
All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Assessment context and methods
Assessment for this unit of competency will be on an operating plant. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.

Simulation may be required to allow for timely assessment of parts of this unit of competency (e.g. those parts of elements 1, 2 and 3 requiring recognition of potential problems, and element 5). Simulation should be based on the actual plant and will include walk throughs of the relevant competency components. Simulations may also include the use of case studies/scenarios and role plays.

This unit of competency requires a significant body of knowledge which will be assessed through questioning and the use of what if scenarios both on the plant (during demonstration of normal operations and walk throughs of abnormal operations) and off the plant.

Critical aspects
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action. The emphasis should be on the ability to stay out of trouble rather than on recovery from a disaster.

Consistent performance should be demonstrated. In particular look to see that:
early warning signs of equipment/processes needing attention or with potential problems are recognised
the range of possible causes can be identified and analysed and the most likely cause determined
appropriate action is taken to ensure a timely return to full performance
obvious problems in related plant areas are recognised and an appropriate contribution made to their solution.

These aspects may be best assessed using a range of scenarios/case studies/what ifs as the stimulus with a walk through forming part of the response. These assessment activities should include a range of problems, including new, unusual and improbable situations which may have been generated from the past incident history of the plant, incidents on similar plants around the world, hazard analysis activities and similar sources.

Resource implications
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of scenarios/case studies/what ifs will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions.

Other assessment advice
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units. For many plants, it might be appropriate for this unit to be assessed with:
PMAOPS201A - Operate fluid flow equipment
PMACOM200A - Process and record information.

In a major hazard facility, it may be appropriate to assess this unit concurrently with:
PMAOHS200 - Participate in workplace safety procedures.

Essential knowledge
Competence includes a comprehensive understanding of the equipment and typical problems to a level needed to control the operation, and recognise and resolve operational problems.

In particular it includes a knowledge of particulate properties such as:
particle size and shape - reactivity, solubility, colour, health, safety
angle of repose - storage and transport
angle of slide - transport
explosivity - static electricity
dusts - hazards, good practice.

It also requires a knowledge of:
all items on a schematic of the particulates handling system and describe the function of each
principles of equipment operation
physics of operation
density and bulk density
good operating practices
methods of resolving problems
HAZCHEM symbols and codes.

Competence also includes the ability to distinguish between:
grades and specifications of materials
types and causes of conveyor or storage problems to a level that allows problems to be isolated to an item of equipment.