Unit of competency Outline
Date retreived
22/07/2026 4:49 AM AWST
22/07/2026 4:49 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Mechanically stress grade timber
Mechanically stress grade timber
Unit of competency
National Code
FPICOT3225B
FPICOT3225B
State Code
D5934
D5934
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
08/06/2011
Field of Education
030305 - Materials Engineering
Original Release Date
08/06/2011
Nominal Hours
30
Description
This unit describes the outcomes required to stress grade timber with mechanical stress graders and high speed mechanical graders to test boards for strength and durability against set classificationsGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPICOT3225A Mechanically stress grade timber
Notes
Elements and Performance Criteria
1. Prepare for stress-grading
- 1.1. Applicable occupational health and safety (OHS), environmental, legislative and organisational requirements relevant to mechanically stress-grading timber are identified and followed
- 1.2. Work order is reviewed and clarified with appropriate personnel
- 1.3. Type and quantity of timber to be stress graded is assessed and acquired from the storage location
- 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer recommendations
- 1.5. Stress-grading process is planned in line with site procedures
- 1.6. Communication with others is established and maintained in line with OHS requirements
2. Stress grade timber
- 2.1. Pre-startup checks are carried out on equipment in line with site requirements
- 2.2. Spray guns or branding rolls are set up for use in line with site procedures and environmental requirements
- 2.3. Calibration procedure is performed using verification boards and grade thresholds are set in line with industry standards and site procedures
- 2.4. Grading process is performed automatically and material flow to the machine is monitored and adjusted
- 2.5. Machinery is monitored to ensure consistent grade marking and that appearance of boards meets industry standards
- 2.6. Samples for independent testing are withdrawn and prepared in line with testing procedures
- 2.7. Stress-grading process and equipment faults are recorded and reported to the appropriate personnel
3. Conduct operator maintenance
- 3.1. Equipment lock-out procedures are followed in line with OHS legislation and site procedures
- 3.2. Photo-electric cells and reflectors are regularly checked and cleaned
- 3.3. Spray guns or branding rolls are checked and refilled
- 3.4. Mechanical stress grade rollers, auto-feed and load pressure are adjusted and maintained
- 3.5. Stress-grading area is kept clear of dust, shavings and debris in line with OHS requirements and environmental requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices, including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use, maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the mechanical stress-grading of material
and may include:
type
width
length
thickness
quantity
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Timber may include:
native timber species
imported timber species
dressed timber
in-the-rough timber
preservative treated timber
Stress-grading includes:
mechanical methods of testing board strength and durability
marking and classifying timber to a grade of quality
Storage locations may include:
storage racks
storage bays
bins
stacks
pallet boxes
modularised storage components
temporary stacking bays (stand, frame or ground)
and may be divided into:
standard product classification
product designation
size
dimension
stack number
weight
grade
shelf life
stock rotation position
Equipment is to include:
procedures for equipment lock-out, such as protecting operators and co-workers from accidental injury by isolating the machine from the power source
and may include:
mechanical stress-graders or high speed mechanical graders
spray guns
branding rolls
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
Pre-startup checks
are conducted to ensure:
equipment has been set up correctly
systems are performing accurately
equipment is operating to optimum performance
Spray guns and branding rolls
are used to mark timber automatically with grade-related dyes
Calibration
is the setting of the machine to the desired stress grade level using verification boards in line with industry standards
Verification boards
are used to ensure the calibration is correct
have been previously assessed as being accurate
Grade thresholds
are the variations between one grade level and another determining if a board is considered in the higher or lower grade
Independent testing
is the process of randomly selecting stress graded boards for independent testing, ensuring that enterprise calibrations and grade thresholds are accurate and that grades follow industry standards
Records and reports may include:
stress-grading requirements
product type
size
inspection information
grading and marking outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
a computer-based system
other appropriate organisational communication system
Photo-electric cells and reflectors
are sensory devices that calculate stress levels of boards
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices, including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use, maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the mechanical stress-grading of material
and may include:
type
width
length
thickness
quantity
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Timber may include:
native timber species
imported timber species
dressed timber
in-the-rough timber
preservative treated timber
Stress-grading includes:
mechanical methods of testing board strength and durability
marking and classifying timber to a grade of quality
Storage locations may include:
storage racks
storage bays
bins
stacks
pallet boxes
modularised storage components
temporary stacking bays (stand, frame or ground)
and may be divided into:
standard product classification
product designation
size
dimension
stack number
weight
grade
shelf life
stock rotation position
Equipment is to include:
procedures for equipment lock-out, such as protecting operators and co-workers from accidental injury by isolating the machine from the power source
and may include:
mechanical stress-graders or high speed mechanical graders
spray guns
branding rolls
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
Pre-startup checks
are conducted to ensure:
equipment has been set up correctly
systems are performing accurately
equipment is operating to optimum performance
Spray guns and branding rolls
are used to mark timber automatically with grade-related dyes
Calibration
is the setting of the machine to the desired stress grade level using verification boards in line with industry standards
Verification boards
are used to ensure the calibration is correct
have been previously assessed as being accurate
Grade thresholds
are the variations between one grade level and another determining if a board is considered in the higher or lower grade
Independent testing
is the process of randomly selecting stress graded boards for independent testing, ensuring that enterprise calibrations and grade thresholds are accurate and that grades follow industry standards
Records and reports may include:
stress-grading requirements
product type
size
inspection information
grading and marking outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
a computer-based system
other appropriate organisational communication system
Photo-electric cells and reflectors
are sensory devices that calculate stress levels of boards
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently mechanically stress grade timber in line with organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to mechanically stress-grading timber
following organisational policies and procedures relevant to mechanically stress-grading timber
mechanically stress-grading timber in readiness for storage and/or processing
setting stress-grading equipment calibrations and grade thresholds
conducting operator maintenance on mechanical stress-grading equipment
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently mechanically stress grade timber in line with organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to mechanically stress-grading timber
following organisational policies and procedures relevant to mechanically stress-grading timber
mechanically stress-grading timber in readiness for storage and/or processing
setting stress-grading equipment calibrations and grade thresholds
conducting operator maintenance on mechanical stress-grading equipment
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| S4613 | FPICOT3225A | Mechanically stress grade timber | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXL37 | FWPCOT3225 | Mechanically stress grade timber | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J467 | FPI30311 | Certificate III in Sawmilling and Processing | Qualification |
| S479 | FPI30305 | Certificate III in Sawmilling and Processing | Qualification |