Unit of competency Outline
Date retreived
23/07/2026 1:12 AM AWST
23/07/2026 1:12 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Set up machine for complex flat-bed die cutting or embossing
Set up machine for complex flat-bed die cutting or embossing
Unit of competency
National Code
ICPCF425C
ICPCF425C
State Code
D3077
D3077
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
09/09/2014
Field of Education
030103 - Printing
Original Release Date
09/09/2014
Nominal Hours
25
Description
This unit describes the performance outcomes, skills and knowledge required to set up a machine for complex flatbed die cutting or embossing.
Notes
Elements and Performance Criteria
1. Prepare job
- 1.1. Job specifications are read and interpreted from job documentation or production control system
- 1.2. Set-up is planned and carried out correctly in minimum time with minimum wastage
- 1.3. Availability of all job related components is checked
2. Prepare flat-bed die cutting or embossing devices
- 2.1. Appropriate cutting devices or dies are selected and secured to machine according to job specifications
- 2.2. Cutting devices or dies are registered and proofed according to job specifications
- 2.3. Cutting devices or dies are correctly mounted
3. Set up reel system (OR Element 4 )
- 3.1. Unwind and rewind reels are set up and adjusted according to job specifications
- 3.2. Webbing procedures are carried out according to job specifications
- 3.3. Web control system is set up and adjusted according to job specifications
- 3.4. Reels are spliced/joined according to job specifications
4. Set up sheet system (OR Element 3)
- 4.1. Feeder and delivery systems are set up and adjusted according to job specifications
- 4.2. Sheet pick-up and transportation system is set up and adjusted according to job specifications
- 4.3. Transfer and control systems are set up and adjusted according to job specifications
- 4.4. Folder and sheeter are set up and adjusted according to job specifications
- 4.5. Substrate is removed from process according to job specifications
5. Set up machine for complex flat-bed die cutting or embossing
- 5.1. Flat-bed cutting devices are set up and adjusted according to job specifications
- 5.2. Cutting pressures are set up and adjusted according to job specifications
- 5.3. Machine lays are set to correct position to register
6. Set up in-line units
- 6.1. Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications
- 6.2. Assistance is given in set up of major in-line printing/converting/binding units
7. Conduct sample run
- 7.1. Material to be used for sample is organised correctly
- 7.2. Machine is set up and operated to produce a specified sample according to OHS requirements, manufacturer's specifications and enterprise procedures
- 7.3. Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures
- 7.4. Results are interpreted to determine adjustment requirements
- 7.5. Adjustment changes are carried out according to product and machine specifications
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Cutting process may include:
flat-bed die and forme cutting and embossing.
Substrate handling may include:
wide or narrow reel or large or small sheet handling systems.
Flat-bed cutting units may include:
a range of machines with dies or cutting formes and manual, semi-automated, fully automated or computerised process control.
In-line processes may include:
minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, date coding, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.
Shapes may include:
simple or multiple shapes.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, corrugated board, plastics and related films, or metal.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Cutting process may include:
flat-bed die and forme cutting and embossing.
Substrate handling may include:
wide or narrow reel or large or small sheet handling systems.
Flat-bed cutting units may include:
a range of machines with dies or cutting formes and manual, semi-automated, fully automated or computerised process control.
In-line processes may include:
minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, date coding, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.
Shapes may include:
simple or multiple shapes.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, corrugated board, plastics and related films, or metal.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
correctly set up machines for complex flat-bed die cutting or embossing according to job specifications and within the production timeframe
demonstrate an ability to find and use information relevant to the task from a variety of information sources
demonstrate all safety devices on the machine
competency must be demonstrated on EITHER flat-bed die cutting OR embossing. For either process set up TWO jobs changing the type and size of substrates and design of finished patterns according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
correctly set up machines for complex flat-bed die cutting or embossing according to job specifications and within the production timeframe
demonstrate an ability to find and use information relevant to the task from a variety of information sources
demonstrate all safety devices on the machine
competency must be demonstrated on EITHER flat-bed die cutting OR embossing. For either process set up TWO jobs changing the type and size of substrates and design of finished patterns according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| D0340 | ICPCF425B | Set up machine for complex flat-bed die cutting or embossing | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AUN36 | ICPCBF425 | Set up machine for complex flat-bed die cutting or embossing | Unit of competency |
