Unit of competency Outline
Date retreived
24/07/2026 6:02 AM AWST
24/07/2026 6:02 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Licence to operate an order picking forklift truck
Licence to operate an order picking forklift truck
Unit of competency
National Code
TLILIC208A
TLILIC208A
State Code
S7164
S7164
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
07/12/2009
Field of Education
030717 - Plant And Machine Operations
Original Release Date
07/12/2009
Nominal Hours
30
Description
Notes
Elements and Performance Criteria
No information
Hazards
May include:
ground conditions (e.g. condition of surface, slopes)
overhead hazards (e.g. powerlines, service pipes)
traffic (e.g. pedestrians, vehicles, other plant)
environmental conditions (e.g. wind, lightning, rain)
order picking forklift instability (e.g. overloading, poor load placement, irregular loads)
other specific hazards (e.g. falling from platform, dangerous materials)
Hazard control measures
Refers to the systematic process of eliminating or reducing the risk to personnel and property through the application of controls
It includes the application of the hierarchy of control, the six-step preference of control measures to manage and control risk:
elimination
substitution
isolation
engineering control measures
using safe work practices
personal protective equipment
Appropriate standards
Appropriate standards may include:
codes of practice
legislation
Australian standards
manufacturer's specifications
Forklift
Powered industrial truck of a type where the operator's control arrangement is incorporated with the load carriage/lifting media, and elevates with it
Communication method
May include but not limited to:
verbal and non-verbal language
written instructions
signage
hand signals
listening
questioning to confirm understanding, and appropriate worksite protocol
Procedures
May include but not limited to:
manufacturer's guidelines (instructions, specifications or checklists)
industry operating procedures
workplace procedures (work instructions, operating procedures, checklists)
Signage and labels
May include but not limited to:
forklift data plates/labels
forklift warning decals
control labels
Pre-start up checks
May include, but are not limited to ensuring that:
safety equipment checks
safety devices/alarms are fitted and operational
order picking forklift data plate is fitted and interpreted
logbook, handbook or operating manuals are available
fluid checks
battery charge checks
evidence of damage, leaks, visual evidence of structural weaknesses (including paint separation or stressed welds) is sought through an external visual check
approved modifications and/or attachments are fitted to manufacturer's specifications (e.g. as per order picking forklift data plate)
checks for adaptations or modifications outside manufacturer's specifications (e.g. not listed on the order picking forklift data plate) are made
records are updated as required
Post-start operational checks
May include checks of the order picking forklift truck and equipment to ensure:
hazard warning systems (for example lights and horns) are functional
control functions are smooth and comply with operating requirements
start-up is to procedures
Safety devices
May include but not limited to:
safety gates and interlocks
reversing beepers
flashing lights
emergency descent device (hydraulic)
deadman switch
Hazard prevention/control measures
May include:
safety tags on electrical switches/isolators
insulated powerlines
safety observer used inside exclusion zone
disconnected power
traffic barricades and control
pedestrian barricades
bridging plates
movement of obstructions
personal protective equipment
adequate illumination
Safety equipment
May include but not limited to:
harnesses
lanyard
appropriate attachment point
Unplanned and/or unsafe situations
May include but not limited to:
failure/loss of control (e.g. brakes and steering)
failure of equipment (e.g. hydraulic system)
environmental conditions (e.g. wind, lightning, storms, etc.)
Shut down
May include, but is not limited to:
forks are lowered to the ground
brakes and motion locks are applied (where applicable)
motor power is turned off
order picking forklift is secured against unauthorized movement
ignition key is removed (if applicable)
batteries are connected to the charger (if applicable)
May include:
ground conditions (e.g. condition of surface, slopes)
overhead hazards (e.g. powerlines, service pipes)
traffic (e.g. pedestrians, vehicles, other plant)
environmental conditions (e.g. wind, lightning, rain)
order picking forklift instability (e.g. overloading, poor load placement, irregular loads)
other specific hazards (e.g. falling from platform, dangerous materials)
Hazard control measures
Refers to the systematic process of eliminating or reducing the risk to personnel and property through the application of controls
It includes the application of the hierarchy of control, the six-step preference of control measures to manage and control risk:
elimination
substitution
isolation
engineering control measures
using safe work practices
personal protective equipment
Appropriate standards
Appropriate standards may include:
codes of practice
legislation
Australian standards
manufacturer's specifications
Forklift
Powered industrial truck of a type where the operator's control arrangement is incorporated with the load carriage/lifting media, and elevates with it
Communication method
May include but not limited to:
verbal and non-verbal language
written instructions
signage
hand signals
listening
questioning to confirm understanding, and appropriate worksite protocol
Procedures
May include but not limited to:
manufacturer's guidelines (instructions, specifications or checklists)
industry operating procedures
workplace procedures (work instructions, operating procedures, checklists)
Signage and labels
May include but not limited to:
forklift data plates/labels
forklift warning decals
control labels
Pre-start up checks
May include, but are not limited to ensuring that:
safety equipment checks
safety devices/alarms are fitted and operational
order picking forklift data plate is fitted and interpreted
logbook, handbook or operating manuals are available
fluid checks
battery charge checks
evidence of damage, leaks, visual evidence of structural weaknesses (including paint separation or stressed welds) is sought through an external visual check
approved modifications and/or attachments are fitted to manufacturer's specifications (e.g. as per order picking forklift data plate)
checks for adaptations or modifications outside manufacturer's specifications (e.g. not listed on the order picking forklift data plate) are made
records are updated as required
Post-start operational checks
May include checks of the order picking forklift truck and equipment to ensure:
hazard warning systems (for example lights and horns) are functional
control functions are smooth and comply with operating requirements
start-up is to procedures
Safety devices
May include but not limited to:
safety gates and interlocks
reversing beepers
flashing lights
emergency descent device (hydraulic)
deadman switch
Hazard prevention/control measures
May include:
safety tags on electrical switches/isolators
insulated powerlines
safety observer used inside exclusion zone
disconnected power
traffic barricades and control
pedestrian barricades
bridging plates
movement of obstructions
personal protective equipment
adequate illumination
Safety equipment
May include but not limited to:
harnesses
lanyard
appropriate attachment point
Unplanned and/or unsafe situations
May include but not limited to:
failure/loss of control (e.g. brakes and steering)
failure of equipment (e.g. hydraulic system)
environmental conditions (e.g. wind, lightning, storms, etc.)
Shut down
May include, but is not limited to:
forks are lowered to the ground
brakes and motion locks are applied (where applicable)
motor power is turned off
order picking forklift is secured against unauthorized movement
ignition key is removed (if applicable)
batteries are connected to the charger (if applicable)
Overview of assessment
Successful assessment of this unit meets the competency requirement of the National Standard for Licensing Persons Performing High Risk Work.
State/territory OH&S regulators have mandated the use of Assessment Instruments and Instructions for Assessment for this unit which have been endorsed by the national body responsible for OH&S matters.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Compliance with OH&S licensing legislation.
Effectively communicate and work safely with others in the work area.
Identify hazards associated with the operation of the order picking forklift truck and put in place effective hazard prevention/controls for those hazards.
Effectively conduct pre-start, post-start operational checks and shut down checks of the order picking forklift truck.
Effectively operate the forklift, pick and place loads safely at various heights, including driving and manoeuvring and placing loads in a safe manner.
Context of and specific resources for assessment
Assessment of the safe and effective application of knowledge and skill to workplace tasks (performance) must be undertaken using the endorsed Assessment Instrument.
Assessment of performance must be undertaken either in the workplace or in a realistically simulated workplace.
Assessors must ensure that the assessment in the workplace is organised to ensure that all the required equipment and materials and a suitable working area is made available to suit the assessment and the workplace.
Assessment must occur under standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with relevant appropriate standard requirements.
Applicants must have access to:
Personal Protective Equipment (PPE) for the purpose of the Performance Assessment.
safety equipment in safe condition as appropriate
associated equipment appropriate to order picking forklift truck operations
suitable loads as described by the endorsed Assessment Instrument
appropriate forklift in a safe condition.
Method of assessment
Assessment must be conducted using the endorsed Assessment Instruments. These Instruments provide advice on their application.
The use of
Assessment may be in conjunction with the assessment of other units of competency.
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.
Assessment must confirm a reasonable inference that competency is not only able to be satisfied under the particular circumstances, but is able to be transferred to other circumstances.
Guidance information for assessment
Further information about endorsed Assessment Instruments may be obtained from state/territory OH&S regulators.
Successful assessment of this unit meets the competency requirement of the National Standard for Licensing Persons Performing High Risk Work.
State/territory OH&S regulators have mandated the use of Assessment Instruments and Instructions for Assessment for this unit which have been endorsed by the national body responsible for OH&S matters.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Compliance with OH&S licensing legislation.
Effectively communicate and work safely with others in the work area.
Identify hazards associated with the operation of the order picking forklift truck and put in place effective hazard prevention/controls for those hazards.
Effectively conduct pre-start, post-start operational checks and shut down checks of the order picking forklift truck.
Effectively operate the forklift, pick and place loads safely at various heights, including driving and manoeuvring and placing loads in a safe manner.
Context of and specific resources for assessment
Assessment of the safe and effective application of knowledge and skill to workplace tasks (performance) must be undertaken using the endorsed Assessment Instrument.
Assessment of performance must be undertaken either in the workplace or in a realistically simulated workplace.
Assessors must ensure that the assessment in the workplace is organised to ensure that all the required equipment and materials and a suitable working area is made available to suit the assessment and the workplace.
Assessment must occur under standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with relevant appropriate standard requirements.
Applicants must have access to:
Personal Protective Equipment (PPE) for the purpose of the Performance Assessment.
safety equipment in safe condition as appropriate
associated equipment appropriate to order picking forklift truck operations
suitable loads as described by the endorsed Assessment Instrument
appropriate forklift in a safe condition.
Method of assessment
Assessment must be conducted using the endorsed Assessment Instruments. These Instruments provide advice on their application.
The use of
Assessment may be in conjunction with the assessment of other units of competency.
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.
Assessment must confirm a reasonable inference that competency is not only able to be satisfied under the particular circumstances, but is able to be transferred to other circumstances.
Guidance information for assessment
Further information about endorsed Assessment Instruments may be obtained from state/territory OH&S regulators.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| D5242 | TLILIC2002A | Licence to operate an order picking forklift truck | Unit of competency |