Unit of competency Outline

Date retreived
22/07/2026 1:28 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Operate float forming equipment

Operate float forming equipment

Unit of competency
National Code
PMC552043C
State Code
WA929
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
30/04/2010
State Implementation and Classification
Approved Date
14/10/2010
Field of Education
030717 - Plant And Machine Operations
Original Release Date
14/10/2010
Nominal Hours
50
Description
This unit of competency covers the operation of float forming equipment used for the manufacture of sheet glass. It involves setting up and tuning the process, operating and maintaining equipment, undertaking routine checks, rectifying routine problems and completing documentation.
Notes
Elements and Performance Criteria
1. Prepare formation equipment
  • 1.1. Interpret job specifications and set up the appropriate line/equipment
  • 1.2. Set quality and quantity of molten glass conditions to be consistent with production program requirements
  • 1.3. Undertake equipment preparation and checks according to established procedures
2. Fine tune forming processes
  • 2.1. Conduct pre-run checks according to equipment procedures
  • 2.2. Make machinery/equipment adjustments and final preparations to ensure that work instructions are met
  • 2.3. Confirm that quality meets specifications
3. Form the products
  • 3.1. Monitor equipment to ensure that quality specifications are met
  • 3.2. Make operation adjustments according to established procedures to maintain product quality
  • 3.3. Conduct product sampling and quality control checks according to standard procedures
  • 3.4. Use and monitor ancillary equipment and safety procedures in accordance with enterprise requirements
  • 3.5. Maintain records according to enterprise requirements
4. Rectify routine problems
  • 4.1. Identify the range of faults that can occur during the operation
  • 4.2. Determine and rectify fault causes in accordance with procedures
  • 4.3. Identify and rectify equipment failure causes in accordance with procedures
  • 4.4. Ensure appropriate records and log books of equipment operations are maintained to meet procedures
  • 4.5. Identify non-routine problems and report to designated person
5. Control hazards.
  • 5.1. Identify hazards from the job to be done
  • 5.2. Identify other hazards in the work area
  • 5.3. Assess the risks arising from those hazards
  • 5.4. Implement measures to control those risks in line with procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Equipment
Equipment may include:
bath
ancillary equipment
computers
measuring recording equipment
communication equipment
hand tools
safety clothing and equipment
Typical problems
Typical problems may include:
temperature and pressure problems
equipment problems
quality problems
loss of ribbon
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the reheating equipment be understood and that the importance of critical material properties, settings, parameters and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
temperatures are maintained within limits
startup and shutdown occur first time
signals and alarms are responded to immediately
process measurements are continually made, observed and interpreted
quality is maintained to customer specifications.

Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.

Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
Individual enterprises may choose to add prerequisites and co-requisites relevant to their processes.

Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
State Code National Code Title Type
W2653 PMCOPS243B Operate float forming equipment Unit of competency
Replaced By
State Code National Code Title Type
BAH53 PMC552043 Operate float forming equipment Unit of competency