Unit of competency Outline

Date retreived
23/07/2026 3:10 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Prepare chemical products

Prepare chemical products

Unit of competency
National Code
FPPCPR210A
State Code
AUX84
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/02/2010
State Implementation and Classification
Approved Date
Field of Education
030301 - Chemical Engineering
Original Release Date
Nominal Hours
Description
This unit describes the outcomes required to prepare chemical products in the pulp and paper industryGeneral legislation, regulatory, licensing and certification requirements applicable to this unit are detailed in the range statement
Notes
Elements and Performance Criteria
1. Establish chemical requirements
  • 1.1. Chemical requirements are established within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, Standard Operating Procedures (SOP), and housekeeping requirements
  • 1.2. Chemical requirements are determined
2. Inspect and prepare chemical systems
  • 2.1. Chemical systems are inspected and prepared within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 2.2. Isolations are removed
  • 2.3. Visual check of delivery systems are conducted
  • 2.4. Delivery systems are confirmed as operational using electronic control systems
  • 2.5. Additives are mixed to specifications as required
  • 2.6. Quality checks are conducted on chemical product as required
3. Start, monitor and maintain chemical system
  • 3.1. Chemical system is started, monitored and maintained within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 3.2. Process tests are conducted to ensure product quality
  • 3.3. Process adjustments are made to ensure product quality
  • 3.4. Documentation is maintained
  • 3.5. Details of hazardous situations are documented as required
  • 3.6. Faulty equipment is identified and repaired or replaced
4. Implement shutdown procedures
  • 4.1. Shutdown procedures are implemented within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 4.2. Shutdown is planned, organised and conducted as required
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Materials and supplies may include:
water
chemicals
Equipment may include:
chemical production equipment
process control and monitoring equipment, input and extract data
computer systems
electronic screens and alarms
process control systems
analogue and digital instrumentation
fully automated, semi-automated, manually operated plant and equipment appropriate to preparing chemical products
Legislation, regulatory, licensing and certification requirements may include:
OHS and environmental requirements (local, state and commonwealth)
Documentation, procedures and reports may include:
SOP
quality procedures
environmental sustainability requirements/practices
plant manufacturing operating manuals
enterprise policies and procedures
oil or chemical spills and disposal guidelines
plant isolation documentation
safe work documentation e.g. plant clearance, job safety analysis, permit systems
Electronic control systems may include:
Digital Control System (DCS)
touch screens
robotics
Actions may include:
process adjustments
reporting to authorised person
rectifying problem within level of responsibility
Communications may include
interaction with:
internal/external customers and suppliers
team members
production/service co-ordinators
maintenance services
operational support personnel
operational management
statutory authorities
Situational awareness may include
awareness of:
traffic
pedestrians
location of equipment
product
hazards
obstruction
unexpected movement
Forms of communication may include:
written e.g. log books, emails, incident and other reports, run sheets, data entry
reading and interpreting documentation e.g. SOP, manuals, checklists, drawings
verbal e.g. radio skills, telephone, face to face, handover
non-verbal e.g. hand signals, alarms, observations
signage e.g. safety, access
Sensory information may include:
visual
sound
feel
touch
smell
vibration
temperature
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence should be relevant to the work. It should satisfy the requirements of the elements and performance criteria and include consideration of:
the required knowledge and skills tailored to the needs of the specific workplace
applicable OHS regulations, environmental and safe working requirements/practices, SOP and housekeeping requirements
applicable aspects of the range statement
practical workplace demonstration of skills in preparing chemical products
Context of and specific resources for assessment
A workplace assessment must be used to assess:
the application of required knowledge on the job
the application of skills on the job, over time and under a range of typical conditions that may be experienced in preparing chemical products
Access to the full range of equipment involved in preparing chemical products in a pulp or paper mill is required
Method of assessment
A combination of assessment methods should be used. The following examples are appropriate for this unit:
observation of applied skills and knowledge on the job
workplace demonstrations via a mock-up or simulation that replicate part/s of the job
answers to written or verbal questions about specific skills and knowledge
third-party reports from relevant and skilled personnel
written evidence e.g. log sheet entries, checklist entries, test results
Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed. This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor (e.g. use plain English and terminology used on the job)
A holistic assessment with other units relevant to the pulp and paper industry, mill and job role is recommended
Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package
Replaces
State Code National Code Title Type
AYD66 FPPCPR1A Prepare chemicals Unit of competency
Replaced By
State Code National Code Title Type
AXF21 PPMCPR210 Prepare chemical products Unit of competency
No information