Unit of competency Outline
Date retreived
22/07/2026 5:34 AM AWST
22/07/2026 5:34 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate a sugar system
Operate a sugar system
Unit of competency
National Code
FDFSUG309A
FDFSUG309A
State Code
WD870
WD870
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
20/06/2012
Field of Education
030307 - Food Processing Technology
Original Release Date
20/06/2012
Nominal Hours
60
Description
This unit describes the outcomes required to prepare and operate an integrated group of sugar milling sub-systems or unit operations. Typical systems consist of at least three connected unit operations such as preparation, crushing and power generation.
Notes
Elements and Performance Criteria
1 Prepare the system for operation
- 1.1 Supply of materials is confirmed to meet production requirements
- 1.2 Work area is prepared for operation
- 1.3 Services are confirmed as available and ready for operation
- 1.4 Equipment is checked to confirm readiness for use
2 Operate and monitor the system
- 2.1 The system is started up according to company procedures
- 2.2 Control points are monitored to confirm performance is maintained within specification
- 2.3 System is operated to optimise performance for the current factory conditions
- 2.4 Equipment is monitored to confirm operating condition
- 2.5 System outputs meet specification
3 Handover the system
- 3.1 Workplace records are maintained in accordance with workplace procedures
- 3.2 Handover is carried out according to workplace procedure
- 3.3 System operators are aware of system and related equipment status at completion of handover
4 Shut down the system
- 4.1 The appropriate shut down procedure is identified
- 4.2 Waste generated by both the process and cleaning procedures is collected, treated and disposed or recycled according to company procedures
- 4.3 The system is shut down according to workplace procedures
- 4.4 The system is prepared for storage in shut down mode
- 4.5 Maintenance requirements are identified and addressed
5 Contribute to continuous improvement of the system
- 5.1 Opportunities for improvement are identified and investigated
- 5.2 Proposals for improvements are developed and implemented within company planning arrangements and according to company procedures
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out in accordance with company policies and procedures, licensing requirements, legislative requirements, codes of practice and industrial awards and agreements.
Codes of Practice
Codes of practice include the Sugar Milling Operations Industry Code of Practice and sugar industry codes of practice related to cane railway and transport operations.
Sugar system operations
System operation involves:
planning
coordination
troubleshooting and
optimisation within the operator's level of authority.
Unit operations
Unit operations include:
cane receivals
weighing and feeding
preparation
crushing
boilers
ash system
power generation
waste water treatment
water and air services
juice circuit
clarification
mud filters
evaporators
high and low grade pans
crystallisers
sugar driers and storage
high and low grade fugals.
Control points
Control points refer to those key points in a work process which must be monitored and controlled. This includes:
safety, quality and regulatory control points and
inspection points.
System equipment
Operation and monitoring of equipment and processes typically requires the use of control panels and systems.
Workplace systems
Workplace systems are in place to support production processes. These include:
occupational health and safety
product quality
factory throughput
recovery
maintenance and
environmental management.
Teamwork
Work may require the ability to work within a team environment.
Information systems
Information systems may be print or screen based.
Policies and procedures
Work is carried out in accordance with company policies and procedures, licensing requirements, legislative requirements, codes of practice and industrial awards and agreements.
Codes of Practice
Codes of practice include the Sugar Milling Operations Industry Code of Practice and sugar industry codes of practice related to cane railway and transport operations.
Sugar system operations
System operation involves:
planning
coordination
troubleshooting and
optimisation within the operator's level of authority.
Unit operations
Unit operations include:
cane receivals
weighing and feeding
preparation
crushing
boilers
ash system
power generation
waste water treatment
water and air services
juice circuit
clarification
mud filters
evaporators
high and low grade pans
crystallisers
sugar driers and storage
high and low grade fugals.
Control points
Control points refer to those key points in a work process which must be monitored and controlled. This includes:
safety, quality and regulatory control points and
inspection points.
System equipment
Operation and monitoring of equipment and processes typically requires the use of control panels and systems.
Workplace systems
Workplace systems are in place to support production processes. These include:
occupational health and safety
product quality
factory throughput
recovery
maintenance and
environmental management.
Teamwork
Work may require the ability to work within a team environment.
Information systems
Information systems may be print or screen based.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
liaise with relevant work areas
confirm that all equipment within the system meets operating standards
monitor implementation of set-up and start-up procedures
monitor observance of work procedures and systems
monitor materials flow and work-in-progress through the system
confirm that the system operates within specified parameters and control points are monitored
determine responses to out-of-specification results or non-conformance within level of responsibility
coordinate batch/product changeovers
plan maintenance and cleaning procedures to minimise disruption
monitor operating efficiencies of the system
review and maintain procedures to support system improvements
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
Operating procedures and related advice on equipment operation including advice on safe work practices and environmental requirements
Personal protective clothing and equipment
Company policies and workplace systems including human resources, OHS, quality, food safety and environmental management
Product and process specifications and operating parameters
System processes and related equipment
Materials and services as required
Related work areas and communication system
Planning, resources management and training arrangements
Troubleshooting advice where available
Material Safety Data Sheets where appropriate
Housekeeping standards and procedures
Advice on environmental management issues relevant to work responsibilities
Workplace information recording systems, requirements and procedures
Method of assessment
Other units of competency relevant to the work role should be assessed in conjunction with this unit.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
liaise with relevant work areas
confirm that all equipment within the system meets operating standards
monitor implementation of set-up and start-up procedures
monitor observance of work procedures and systems
monitor materials flow and work-in-progress through the system
confirm that the system operates within specified parameters and control points are monitored
determine responses to out-of-specification results or non-conformance within level of responsibility
coordinate batch/product changeovers
plan maintenance and cleaning procedures to minimise disruption
monitor operating efficiencies of the system
review and maintain procedures to support system improvements
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
Operating procedures and related advice on equipment operation including advice on safe work practices and environmental requirements
Personal protective clothing and equipment
Company policies and workplace systems including human resources, OHS, quality, food safety and environmental management
Product and process specifications and operating parameters
System processes and related equipment
Materials and services as required
Related work areas and communication system
Planning, resources management and training arrangements
Troubleshooting advice where available
Material Safety Data Sheets where appropriate
Housekeeping standards and procedures
Advice on environmental management issues relevant to work responsibilities
Workplace information recording systems, requirements and procedures
Method of assessment
Other units of competency relevant to the work role should be assessed in conjunction with this unit.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| S2837 | SUGPOSS3A | Operate a system (Sugar) | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| OAN24 | FBPSUG3005 | Operate a sugar system | Unit of competency |