Unit of competency Outline

Date retreived
22/07/2026 5:48 PM AWST

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Cut material to profile

Cut material to profile

Unit of competency
National Code
FPICOT3244B
State Code
D5953
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
04/08/2014
Field of Education
030111 - Wood MacHining And Turning
Original Release Date
04/08/2014
Nominal Hours
20
Description
This unit describes the outcomes required to prepare and cut material to a profile with shaping equipment, and to produce moulded timber productsGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPICOT3244A Cut material to profile
Notes
Elements and Performance Criteria
1. Prepare for profiling
  • 1.1. Applicable occupational health and safety (OHS), environmental, legislative and organisational requirements relevant to cutting material to profile are identified and followed
  • 1.2. Work order is reviewed and clarified with appropriate personnel
  • 1.3. Type and quantity of material to be profiled is selected from the storage location
  • 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer recommendations
  • 1.5. Profile to be cut is identified and cutting blades are selected
  • 1.6. Communication with others is established and maintained in line with OHS requirements
2. Set up profiling equipment
  • 2.1. Pre-startup checks are carried out on equipment in line with site requirements
  • 2.2. Machine guides are selected and attached to the machinery
  • 2.3. Cutting blades are installed in the selected machinery
  • 2.4. Depth of cut and profile are set in line with the required profile and minimisation of waste
  • 2.5. Material stack is positioned in close proximity to maximise ease of machine feeding
  • 2.6. Equipment setup is checked and adjusted by running a piece of timber through the machine to set depth and profile
3. Cut material to profile
  • 3.1. Material is fed into the machine at the feed rate prescribed by organisational requirements
  • 3.2. Cutting sequence is followed, maintained and adjusted to produce the required quantity and maximise the feed rate
  • 3.3. Profiling process is regularly checked and adjusted to maintain the desired depth and profile
  • 3.4. Material with features is rejected and disposed of in line with site procedures and environmental requirements
  • 3.5. Processing and equipment faults are reported to the appropriate personnel
  • 3.6. Material is safely stacked in a designated location in line with work order
  • 3.7. Records and reports are accurately completed, processed and maintained in line with workplace procedures
4. Conduct operator maintenance
  • 4.1. Equipment lock-out procedures are followed in line with OHS legislation and site procedures
  • 4.2. Cutting blades are checked for blunt or damaged condition in line with site procedures
  • 4.3. Cutting blades are removed, dealt with and replaced in line with manufacturer recommendations
  • 4.4. Machine area is kept clear of dust and debris in line with OHS and environmental requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices, including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use, maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Profile may include:
various shapes and patterns into which steel cutting blades can be shaped that will in turn shape the timber or timber product to achieve the desired profile outcome and may include:
quad
beading
mouldings
shaped beams
architraves
skirting boards
scotia
Work order is to include:
instructions for the cutting and despatch of timber and timber products from the work site
and may include:
type
size
length
profile
thickness
quantity
grade
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Material may include:
native timber species
imported timber species
dressed timber
in-the-rough timber
stress and non-stress graded timber
preservative treated timber
medium density fibreboard
laminated veneer
chipboard
fibreboard and other manufactured board products
coated and/or treated timber products
beams, including laminated beams
Storage locations may include:
storage racks
storage bays
bins
stacks
pallet boxes
modularised storage components
temporary stacking bays (stand, frame or ground)
and may be divided into:
standard product classification
product designation
size
dimension
stack number
weight
grade
shelf life
stock rotation position
Equipment is to include:
procedures for machine lock-out, such as protecting operators and co-workers from accidental injury by isolating the machine from the power source
and may include:
measuring equipment
multi-head planing machines (four siders)
spindle moulders
routing machines
shaping machines
profile cutting blades in various shapes and sizes
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
Pre-startup checks
are conducted to ensure:
machine has been set up correctly
cutters are installed accurately
machine is operating to optimum performance
Machine guides may include:
machine manufacturer produced guides located strategically on the machine to maintain timber in straight feed and ensure consistency of profile cut
enterprise produced guides/jigs to maintain consistency of timber against cutting blades
Feed rate
is the rate of speed the material is passed through the machine affecting the sharpness of the cutting blades, the finish of the material, and the production output
Features may include:
warp
wane
cupping
shakes
insect defects
knots
resin pockets
Disposing of may include:
recycling material with features
re-using material with features
redirecting material with features for energy recovery
Stacking may include:
preparing for transport
categorising in common size, length and angle
marking lots in line with work order and site requirements
locating so as not to block access or passage
Records and reports may include:
product type and size
profile
inspection information
grading and labelling outcomes
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
a computer-based system
other appropriate organisational communication system
Dealing with may include:
repairing or sending for repair blunt or damaged cutting blades
recycling blunt or damaged cutting blades
re-using blunt or damaged cutting blades
sending cutting blades that cannot be repaired to landfill
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently cut material to profile in line with organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to cutting material to profile
following organisational policies and procedures relevant to cutting material to profile
cutting material to profile in line with the work order and prescribed organisational specifications
conducting operator maintenance
stacking batches of cut material in line with organisational requirements and OHS regulations
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaces
State Code National Code Title Type
S4632 FPICOT3244A Cut material to profile Unit of competency
Replaced By
State Code National Code Title Type
AXL19 FWPCOT3244 Cut material to profile Unit of competency