Unit of competency Outline

Date retreived
22/07/2026 9:56 PM AWST

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Perform process control room operations

Perform process control room operations

Unit of competency
National Code
RIIPRO302A
State Code
WB623
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
22/06/2011
State Implementation and Classification
Approved Date
28/11/2011
Field of Education
030717 - Plant And Machine Operations
Original Release Date
28/11/2011
Nominal Hours
60
Description
This unit covers the performance process control room operations in the mining and extractive industries. It includes: planning and preparing for operations; performing start-up operations; monitoring and managing operations; conducting housekeeping activities; shutting down in sequence and/or isolating plant and equipment.
Notes
Elements and Performance Criteria
1. Plan and prepare for operations
  • 1.1. Access, interpret and apply compliance documentation relevant to the performance process control room operations
  • 1.2. Receive, interpret and clarify shift changeover details
  • 1.3. Establish and maintain communications with other personnel using approved communication methods
  • 1.4. Select personal protective equipment appropriate for work activities
  • 1.5. Identify, address and report potential risks and hazards
  • 1.6. Complete computer systems and equipment pre-start checks
  • 1.7. Identify, address and report environmental issues
  • 1.8. Check records and record outstanding maintenance inspections and identified defects
2. Perform start-up operations
  • 2.1. Confirm plant readiness for operation
  • 2.2. Carry out start-up checks and procedures according to plant configurations and system requirements
  • 2.3. Start-up individual plant and process and entire system
  • 2.4. Build production rate steadily with no surges and lulls
  • 2.5. Stabilise plant operation to meet process output and quality requirements
3. Monitor and manage operations
  • 3.1. Monitor and manage processing utilising appropriate indicators for safe and efficient operations
  • 3.2. Read and interpret data from equipment indicators, programmable logic and SCADA, and take action where required to maintain operations according to operating parameters
  • 3.3. Identify, manage and report faults to appropriate personnel in a timely manner
  • 3.4. Coordinate support personnel to ensure continuity of process
  • 3.5. Manage material flow within specified parameters
  • 3.6. Respond to alarms to, investigates conditions, and takes corrective action
  • 3.7. Complete all required documentation clearly, concisely and on time
  • 3.8. Pass on shift changeover details to oncoming shift
4. Conduct housekeeping activities
  • 4.1. Maintain and clean control room ensuring work area is free of obstructions
  • 4.2. Report hazards to maintain a safe working environment
5. Shutdown in sequence and/or isolate plant and equipment
  • 5.1. Shutdown or isolate plant and equipment based on process or safety requirements
  • 5.2. Perform post shutdown or isolation checks
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Personnel may include:
operators
transport
maintenance
plant attendants
Equipment may include:
communication devices
computers and database management system accessories
desks and chairs
monitors
power controls
touch pad
Environmental issues may include:
drainage
dust and fumes
emissions
hazardous chemicals
noise
run-off
spills
waste management and disposal
water quality
Start-up checks may include:
availability of equipment
detection of conditions that are unusual
job requirements
personnel availability
levels
pressures
flows
vibration
communications
agitators
cameras and monitoring
interlocks
distribution control system
launders
hydraulic systems
pumps and pumping systems
screen, pipe, valve
valves
visual and audible warning devices and lights
suppression systems
motors
availability of oxygen and blower and plant air
cooling water supply
fans and draft systems
Monitoring may include:
blockages and spillages
feed rates
overloads
pressures
power draw
wear and tear
emissions
levels
temperatures
moisture content
on-stream analysis (OSA)
filtering
corrosion
Equipment indicator readings may include:
current
flow
levels
pressure
weight
speed
unusual noises
vibrations
Equipment and plant cleaning methods may include:
cleaning agents and chemicals
dusting
mopping
screen cleaning
vacuuming
wiping
Post shutdown checks are like pre-start checks. Inspections may include:
distribution control system (panel)
equipment fluid levels
isolations (electronic)
light positioning and cleanliness
pages through equipment
personal proximity
possible faults and problems
safety equipment

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for performing process control room operations
implementation of requirements, procedures and techniques for the safe, effective and efficient performing of process control room operations
working with others to undertake control room operations that meet all of the required outcomes
consistent timely performing of process control room operations that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in the work environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities.
Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistently achieving the required outcomes
first hand testimonial evidence of the candidate's:
working with others to perform process control room operations
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.

Replaces
State Code National Code Title Type
W1648 MNQOPS325A Operate centralised process control systems Unit of competency
W2414 MNMPGP309A Perform process control room operations Unit of competency
Replaced By
State Code National Code Title Type
WH597 RIIPRO302D Perform process control room operations Unit of competency
State Code National Code Title Type
D585 RII30411 Certificate III in Resource Processing Qualification
W668 RII30409 Certificate III in Resource Processing Qualification