Unit of competency Outline

Date retreived
22/07/2026 11:21 AM AWST

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Set a die

Set a die

Unit of competency
National Code
PMBPREP304
State Code
BAJ40
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
22/06/2016
View on TGA
State Implementation and Classification
Approved Date
05/08/2016
Field of Education
030717 - Plant And Machine Operations
Original Release Date
05/08/2016
Nominal Hours
26
Description
This unit of competency covers the skills and knowledge required to remove, refit and set simple dies as used in injection moulding, blow moulding and similar processes.This unit of competency is typically performed by experienced operators or those in similar roles who are required to select dies, tools and parts required for the die changeover, plan and make the changeover, set the machine conditions and check and fine tune settings to meet specifications.This unit of competency applies to an individual working alone or as part of a team or group and working in liaison with other shift team members, team leader and supervisor, as appropriate.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1 Prepare to change dies
  • 1.1 Determine when changeover will be required, and plan requirements for die change
  • 1.2 Obtain dies and/or cores and all parts and tools to match the production order
  • 1.3 Follow procedure for machine close-down and for informing relevant personnel
  • 1.4 Take last-off samples as required for die reports
  • 1.5 Close down machine in accordance with procedures
  • 1.6 Prepare machine for changeover in accordance with procedures
2 Change dies
  • 2.1 Plan removal process to ensure no damage to self, equipment or others
  • 2.2 Remove, clean and store die according to workplace procedures applying corrosion protection if required
  • 2.3 Attach replacement die ensuring that locating devices and marks are matched and securing devices are installed and tightened to specification
3 Set dies
  • 3.1 Set machine conditions for new die
  • 3.2 Restart machine according to procedure
  • 3.3 Dry cycle machine and die according to enterprise procedures
  • 3.4 Check operation of die against product quality specifications
  • 3.5 Check the first-off sample for compliance with required standards
  • 3.6 Fine tune settings and other production variables as required
  • 3.7 Note any equipment variances between actual production and documented set-up conditions
  • 3.8 Complete workplace documentation and report to appropriate personnel
4 Anticipate die setting problems
  • 4.1 Identify potential problems which may occur during the die changing and setting process
  • 4.2 Determine possible causes of these problems
  • 4.3 Identify most likely causes and prioritise appropriate actions
  • 4.4 Rectify problems using appropriate solutions within area of responsibility
  • 4.5 Recommend improvements in systems or procedures
No information
No information
Replaces
State Code National Code Title Type
W7555 PMBPREP304C Set a die Unit of competency
Replaced By
State Code National Code Title Type
ODB05 PMBPREP304E Set a die for injection moulding production Unit of competency