Qualification Outline

Date retreived
22/07/2026 11:25 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Certificate IV in Process Manufacturing

Certificate IV in Process Manufacturing

Qualification
National Code:
MSM40116
State Code:
BAM7
TGA Status:
Current
DTWD Status:
Approved
National Endorsed, State Implementation and Classification
Field of Education
0303 - Process And Resources Engineering
Original TGA Release Date
02/06/2016
Approved Date
30/05/2022
Stream of Study
Initial Vocational (3100 - 3600)
VET Act Classifier
C
Nominal Hours
910
Duration
3 Semesters
Current Release Number
7.00
Current Release Date
29/03/2022
VET Act Conditions
Releases
Release Version Release Date TGA Status DTWD Status
7.00 29/03/2022 Current Approved
6.00 05/05/2021 Replaced Approved
5.00 04/09/2020 Replaced Approved
4.00 05/12/2018 Replaced Approved
3.00 22/10/2018 Replaced Approved
2.00 12/01/2017 Replaced Approved
1.00 02/06/2016 Replaced Approved
Description

The MSM40116 Certificate IV in Process Manufacturing provides the competencies required by advanced production workers who use a range of equipment and are involved in solving complex problems that require theoretical knowledge, combined with an understanding of operating procedures directly related to producing products.
This qualification is typically used to develop employees performing a technical role that includes the ability to work independently and conduct technical problem solving according to the needs of the work required to produce products.
This qualification is designed to develop employees who operate across more than one category within process manufacturing or other product conversion processes in manufacturing. Typical applications would be in chemical, hydrocarbons, refining, minerals processing, plastics, rubber, cablemaking, manufactured mineral products, and other areas as appropriate.
Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive manufacturing. Qualification pathways from this qualification include MSM50316 Diploma of Production Management and MSS50312 Diploma of Competitive Systems and Practices.

Schedule
Packaging Rules
To be awarded the MSM40116 Certificate IV in Process Manufacturing competency must be achieved in a total of twenty-six (26) units of competency.
- five (5) core units of competency
- twenty-one (21) elective units of competency, as specified below:
- a minimum of four (4) units from Group A
- the balance of units, to a maximum of seventeen (17) may be selected from Groups A, B and C (with a maximum of eleven (11) units from Group C).

Note: Up to nine (9) elective units may be selected from this Training Package, other endorsed Training Packages and accredited courses, as specified below.

Note: Where prerequisite units are identified they must be counted in the total number of units required for achievement of the qualification.

Group B units may also be chosen from the Group A and Group B units in the PMA and PMB Certificates III and Group A and Group B1 units in the PMC Certificate III.
A maximum of four (4) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are packaged in a Certificate III or IV.

Group C units may also be chosen from the Group C units in the PMA and PMB Certificates III and Group B2 units in the PMC Certificate III.
A maximum of three (3) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where they are packaged in a Certificate II, III or IV.
1. Core units

All five (5) units must be completed.

State Code National Code Title Hours Type
AWC30 MSMSUP200 Achieve work outcomes 52 Unit of competency
BAK44 MSS402051 Apply quality standards 30 Unit of competency
AWC13 MSMENV272 Participate in environmentally sustainable work practices 20 Unit of competency
AWC28 MSMSUP210 Process and record information 13 Unit of competency
AWC15 MSMWHS200 Work safely 26 Unit of competency
2. Group A Elective units

At least four (4) units must be selected from Group A.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
OAS72 MSS404054 Apply statistics to operational processes 40 Unit of competency
AXN77 MSMWHS401 Assess risk 60 Unit of competency
OAS80 MSS404086 Assist in implementing a proactive maintenance strategy 50 Unit of competency
AXN64 PMAOMIR407 Audit incident preparedness and established response systems 80 Unit of competency
AXM81 PMAOPS434 Commission wells and gathering systems 40 Unit of competency
AXM32 PMASUP440 Commission/recommission plant 40 Unit of competency
AXN62 PMAOMIR430 Conduct and assess incident exercises 35 Unit of competency
AXN79 MSMWHS400 Contribute to WHS management system 60 Unit of competency
AXN66 PMAOMIR418 Coordinate incident response 40 Unit of competency
AXO02 MSMSUP404 Coordinate maintenance 26 Unit of competency
AXO15 MSMPER400 Coordinate permit process 30 Unit of competency
AXM31 PMASUP432 Coordinate pipeline projects 40 Unit of competency
AXM30 PMASUP441 Decommission plant 20 Unit of competency
AXN63 PMAOMIR424 Develop and maintain community relationships 30 Unit of competency
AWC18 MSMSUP400 Develop and monitor quality systems 50 Unit of competency
AXM15 PMAWHS420 Develop first aid procedures and manage resources 40 Unit of competency
AXN61 PMAOMIR444 Develop incident containment tactics 40 Unit of competency
AXM34 PMASUP410 Develop plant documentation 30 Unit of competency
BAI00 PMBTECH406 Diagnose production equipment problems 50 Unit of competency
OAF92 MSS403085 Ensure process improvements are sustained 50 Unit of competency
BAK30 MSS403021 Facilitate a Just in Time system 50 Unit of competency
BAK21 MSS403040 Facilitate and improve implementation of 5S 50 Unit of competency
OAS74 MSS403054 Facilitate breakthrough improvements 40 Unit of competency
BAK32 MSS403010 Facilitate change in an organisation implementing competitive systems and practices 50 Unit of competency
BAJ96 MSS405013 Facilitate holistic culture improvement in an organisation 60 Unit of competency
BAK33 MSS403011 Facilitate implementation of competitive systems and practices 40 Unit of competency
BAK11 MSS404060 Facilitate the use of planning software systems in a work area or team 50 Unit of competency
AXO00 MSMSUP406 Identify faults in electronic control 40 Unit of competency
AXO03 MSMSUP405 Identify problems in fluid power system 40 Unit of competency
AWC68 MSMENV472 Implement and monitor environmentally sustainable work practices 40 Unit of competency
OAF31 MSS403086 Improve cost factors in work practices 50 Unit of competency
AXM83 PMAOPS411 Manage plant shutdown and restart 40 Unit of competency
AXM82 PMAOPS433 Manage wells and gathering systems 50 Unit of competency
AXM33 PMASUP420 Minimise environmental impact of process 40 Unit of competency
OAF26 MSS403087 Mistake proof an operational process 50 Unit of competency
AXM79 PMAOPS460 Monitor and operate tailings management facilities 45 Unit of competency
AXN60 PMAOMIR449 Monitor legal compliance obligations during incidents 40 Unit of competency
BAI02 PMBTECH404 Mould chemical resistant and/or fire retardant fibre-composites 40 Unit of competency
AXM86 PMAOPS405 Operate complex control systems 80 Unit of competency
AXM84 PMAOPS410 Operate remote production facilities 40 Unit of competency
AXO32 MSMOPS400 Optimise process/plant area 60 Unit of competency
AXM29 PMASUP445 Participate in HAZOP studies 40 Unit of competency
W5450 MEM15001B Perform basic statistical quality control 18 Unit of competency
OAC78 MSL974019 Perform chemical tests and procedures 60 Unit of competency
AXM28 PMASUP444 Plan plant preparation and isolation 50 Unit of competency
BAI05 PMBTECH401 Predict polymer properties and characteristics 60 Unit of competency
BAI01 PMBTECH405 Repair damaged fibre-composites structures 50 Unit of competency
AXM85 PMAOPS402 Respond to abnormal process situations 50 Unit of competency
BAI04 PMBTECH402 Set advanced or complex dies 50 Unit of competency
AXM80 PMAOPS450 Solve colour problems 50 Unit of competency
BAI03 PMBTECH403 Test fibre-composites materials and laminates 40 Unit of competency
BAI10 PMBPROD430 Trial a new die/tool 60 Unit of competency
BAI09 PMBPROD431 Trial a new, advanced or complex mould 40 Unit of competency
AXO28 MSMOPS401 Trial new process or product 26 Unit of competency
OAS63 MSS404085 Undertake proactive maintenance analyses 50 Unit of competency
OAF64 MSS404084 Undertake process capability improvements 50 Unit of competency
3. Group B Elective units

Up to seventeen (17) units may be completed.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
W5484 MEM11007B Administer inventory procedures 36 Unit of competency
AXO10 MSMSUP301 Apply HACCP to the workplace 30 Unit of competency
AXO06 MSMSUP310 Contribute to the development of workplace documentation 30 Unit of competency
AXO05 MSMSUP330 Develop and adjust a production schedule 30 Unit of competency
AWC21 MSMSUP383 Facilitate a team 20 Unit of competency
AXN82 MSMWHS300 Facilitate the implementation of WHS for a work group 40 Unit of competency
AXO09 MSMSUP300 Identify and apply process improvements 40 Unit of competency
AXO08 MSMSUP303 Identify equipment faults 26 Unit of competency
W5418 MEM09002B Interpret technical drawing 36 Unit of competency
AXO16 MSMPER300 Issue work permits 20 Unit of competency
AXO07 MSMSUP309 Maintain and organise workplace records 26 Unit of competency
AXO33 MSMOPS363 Organise on-site work 30 Unit of competency
W5450 MEM15001B Perform basic statistical quality control 18 Unit of competency
OAC76 MSL973013 Perform basic tests 80 Unit of competency
W5492 MEM12023A Perform engineering measurements 48 Unit of competency
W5534 MEM15004B Perform inspection 18 Unit of competency
W5265 MEM03001B Perform manual production assembly 36 Unit of competency
W5483 MEM11006B Perform production packaging 18 Unit of competency
W5482 MEM11005B Pick and process order 36 Unit of competency
WE059 MEM09204A Produce basic engineering detail drawings 72 Unit of competency
BAI23 PMBPROD380 Produce composites using chopper gun/depositor 52 Unit of competency
BAI44 PMBPROD347 Produce composites using hand lamination 40 Unit of competency
AXO04 MSMSUP382 Provide coaching/mentoring in the workplace 40 Unit of competency
AWY86 TAEDEL301 Provide work skill instruction 40 Unit of competency
BAJ40 PMBPREP304 Set a die 26 Unit of competency
W5270 MEM03006B Set assembly stations 18 Unit of competency
AXO30 MSMOPS301 Treat corrosion 20 Unit of competency
W5533 MEM15003B Use improvement processes in team activities 36 Unit of competency
BAI08 PMBTECH301 Use material and process knowledge to solve problems 40 Unit of competency
AWC19 MSMSUP390 Use structured problem-solving tools 40 Unit of competency
4. Group C Elective units

Up to eleven (11) units may be selected from Group C.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
BAK48 MSS402040 Apply 5S procedures 30 Unit of competency
OAF04 MSS402082 Apply cost factors to work practices 35 Unit of competency
BAK51 MSS402021 Apply Just in Time procedures 30 Unit of competency
BAK52 MSS402020 Apply quick changeover procedures 30 Unit of competency
AWC36 MSMSUP100 Apply workplace context to own job 26 Unit of competency
AWC33 MSMSUP101 Clean workplace or equipment 26 Unit of competency
AXN86 MSMWHS201 Conduct hazard analysis 20 Unit of competency
AWC14 MSMWHS205 Control minor incidents 26 Unit of competency
AXN78 MSMWHS218 Control the risks of falls 20 Unit of competency
OBL76 MSTGN3009 Coordinate work of team or section 30 Unit of competency
AXL65 FWPCOT2238 Cut materials with a hand-held chainsaw 40 Unit of competency
AXO17 MSMPER205 Enter confined space 30 Unit of competency
AWC06 MSMWHS110 Follow emergency response procedures 26 Unit of competency
AXN85 MSMWHS100 Follow WHS procedures 26 Unit of competency
AXN80 MSMWHS217 Gas test atmospheres 30 Unit of competency
BAJ16 PMBPROD247 Hand lay up composites 52 Unit of competency
AWC26 MSMSUP273 Handle goods 30 Unit of competency
AXO38 MSMENV172 Identify and minimise environmental hazards 20 Unit of competency
W5452 MEM16008A Interact with computing technology 18 Unit of competency
AXN19 PMAOPS280 Interpret process plant schematics 20 Unit of competency
AXO31 MSMOPS244 Lay out and cut materials 30 Unit of competency
AWC63 MSMOPS101 Make measurements 20 Unit of competency
AWC25 MSMSUP280 Manage conflict at work 20 Unit of competency
AXO20 MSMPER201 Monitor and control work permits 20 Unit of competency
BAK46 MSS402050 Monitor process capability 30 Unit of competency
AXO12 MSMSUP230 Monitor process operations 26 Unit of competency
AXO18 MSMPER202 Observe permit work 20 Unit of competency
AVJ74 TLID2010 Operate a forklift 40 Unit of competency
AXN81 MSMWHS216 Operate breathing apparatus 20 Unit of competency
AWC16 MSMOPS200 Operate equipment 40 Unit of competency
BAI99 PMBPROD280 Operate resin-glass depositor equipment 30 Unit of competency
W5451 MEM16006A Organise and communicate information 18 Unit of competency
AXO14 MSMSUP204 Pack products or materials 26 Unit of competency
AWC23 MSMSUP291 Participate in continuous improvement 26 Unit of competency
AWC67 MSMOPS102 Perform tasks to support production 30 Unit of competency
OCD30 HLTAID011 Provide First Aid 18 Unit of competency
AXO11 MSMSUP292 Sample and test materials and product 40 Unit of competency
BAJ47 PMBHAN103 Shift materials safely by hand 26 Unit of competency
BAK54 MSS402002 Sustain process improvements 40 Unit of competency
AXO13 MSMSUP205 Transfer loads 26 Unit of competency
AXN83 MSMWHS212 Undertake first response to fire incidents 26 Unit of competency
AXN84 MSMWHS210 Undertake first response to non-fire incidents 26 Unit of competency
AWC09 MSMSUP240 Undertake minor maintenance 26 Unit of competency
BAK40 MSS402080 Undertake root cause analysis 30 Unit of competency
AXO37 MSMOPS100 Use equipment 30 Unit of competency
W5563 MEM18001C Use hand tools 18 Unit of competency
AWC66 MSMOPS212 Use organisation computers or data systems 26 Unit of competency
OAE95 MSS402083 Use planning software systems in operations 30 Unit of competency
W5574 MEM18002B Use power tools/hand held operations 18 Unit of competency
AWC31 MSMSUP106 Work in a team 26 Unit of competency
AWC65 MSMPER200 Work in accordance with an issued permit 20 Unit of competency
W5505 MEM13003B Work safely with industrial chemicals and materials 18 Unit of competency
W5548 MEM16007A Work with others in a manufacturing, engineering or related environment 4 Unit of competency
Replaces
State Code National Code Title Type
D688 MSA40311 Certificate IV in Process Manufacturing Qualification
No information
Entry Requirements

There are no entry requirements for this qualification.

Traineeships and Apprenticeships
No information