Unit of competency Outline

Date retreived
23/07/2026 4:44 AM AWST

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Trial new process or product

Trial new process or product

Unit of competency
National Code
MSMOPS401
State Code
AXO28
TGA Status
Current
DTWD Status
Approved
Current Release Number
1.00
Current Release Date
02/06/2016
State Implementation and Classification
Approved Date
08/08/2016
Field of Education
030101 - Manufacturing Engineering
Original Release Date
08/08/2016
Nominal Hours
26
Description
This unit of competency covers the skills and knowledge required to take a lead technical role in the trialling of a new or significantly altered product or process. The new/changed product/process has been independently developed and its development is not part of this unit.The unit of competency applies to a person in a technician role in a plant or a similar role. The technician is expected already to be a technical expert in that part of the plant/process where the trial is being conducted and be able to operate and control all equipment required for the trial. The technician is often the most technically competent member of an operational team. As such, they may not have the 'hands on' role of operating items of equipment; but they are required to have the competence to direct the operation of equipment as appropriate throughout the trial.Typically the technician will be part of a team during the trial and will work in conjunction with a process/product development expert, such as a chemist or engineer and liaise and cooperate with other members of the team.Trialling refers to the scale-up and other development steps required to take a new product or process from its design/laboratory trials to full commercial operation on a plant. Trialling may be done on a pilot plant where available and/or on a full scale plant.This unit of competency does not apply to minor modifications to existing products or processes. Similarly it does not apply to a technician or operator taking part in such trials and/or who is simply following directions from a technician, chemist, engineer, supervisor or manager.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1 Contribute to the selection of equipment/ process conditions
  • 1.1 Liaise with appropriate technical experts
  • 1.2 Interpret properties of materials and desired product characteristics
  • 1.3 Interpret technical specifications/drawings of plant requirements
  • 1.4 Recommend equipment/ancillary equipment appropriate for the materials, products and conditions
  • 1.5 Recommend process conditions appropriate for the equipment, materials and product characteristics
  • 1.6 Recommend feed rates/order/condition appropriate to the process conditions, equipment, materials and product characteristics
  • 1.7 Ensure hazard identification and analysis procedures are completed, including consultation with stakeholders, and findings included in plan
  • 1.8 Ensure recommendations meet the identified need
2 Prepare for trials
  • 2.1 Determine the availability of resources required, such as materials, equipment, people and skills
  • 2.2 Estimate time required for trial
  • 2.3 Liaise with relevant stakeholders
  • 2.4 Schedule trial at a convenient time
  • 2.5 Develop documentation for the trial
  • 2.6 Identify potential hazards and required hazard control procedures by applying the hierarchy of control
  • 2.7 Determine permit and other authorisation requirements and special safety and storage requirements
  • 2.8 Verify decisions with appropriate experts/stakeholders
  • 2.9 Ensure people with adequate skills are available for the trial
3 Conduct trials
  • 3.1 Ensure hazard controls are implemented prior to commencement
  • 3.2 Run trials
  • 3.3 Maintain communication with all relevant personnel
  • 3.4 Closely monitor critical parameters
  • 3.5 Recognise actual and potential problems
  • 3.6 Make adjustments to process conditions as required during trial
  • 3.7 Sample and test product as required
  • 3.8 Record and report performance data
  • 3.9 Ensure all materials, products and waste are handled correctly
  • 3.10 Leave plant in a condition suitable for routine production to recommence
4 Evaluate results and identify modifications
  • 4.1 Interpret data from trial
  • 4.2 Identify factors which might be related to low rates or low charge amounts
  • 4.3 Recommend modifications and improvements required
  • 4.4 Develop and check standard operating procedures (SOPs)
  • 4.5 Complete documentation and report to appropriate personnel
  • 4.6 Ensure all relevant staff have required skill levels for the introduction of the new process
No information
No information
Replaces
State Code National Code Title Type
W8270 MSAPMOPS401A Trial new process or product Unit of competency
State Code National Code Title Type
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