Unit of competency Outline

Date retreived
22/07/2026 6:06 PM AWST

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Manage installation and commissioning of equipment

Manage installation and commissioning of equipment

Unit of competency
National Code
FPICOT5203B
State Code
D5972
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
20/02/2013
Field of Education
030701 - Mechanical Engineering
Original Release Date
20/02/2013
Nominal Hours
250
Description
This unit describes the outcomes required to plan and manage the installation and commissioning of equipment in a manner that minimises disruption and facilitates continuing optimum production outcomesCompliance with licensing, legislative, regulatory or certification requirements may be required in various jurisdictionsThis unit replaces FPICOT5203A Manage installation and commissioning of equipment
Notes
Elements and Performance Criteria
1. Prepare for installation
  • 1.1. Applicable occupational health and safety (OHS), environmental, legislative and organisational requirements relevant to managing the installation and commissioning of equipment are identified and followed
  • 1.2. Equipment items to be included in work plan and specification document are specified and checked
  • 1.3. Work plan for installation and commissioning of equipment and systems is drawn up, including management and reporting procedures
  • 1.4. Specifications are checked for intended operating conditions
  • 1.5. Communication with others is established and maintained in line with OHS requirements
2. Coordinate and monitor installation compliance
  • 2.1. Arrangements for installing and commissioning equipment including necessary legal, insurance, safety and environmental requirements are coordinated in line with workplace and legislative procedures
  • 2.2. Contract arrangements for the installation and commissioning of equipment and systems are coordinated in line with workplace procedures
  • 2.3. Installation process, including testing, is monitored to ensure compliance with contractual requirements
  • 2.4. Variations are dealt with to ensure installation meets specification requirements
3. Manage installation schedules, legalities and budgets
  • 3.1. Installation process is monitored to ensure compliance with installation specifications, schedule and budget
  • 3.2. Scheduling and budgeting processes are adjusted in line with variations or alternative plans
  • 3.3. Deviations are documented and reported
  • 3.4. Formal organisational processes are used to document the administration of regulatory requirements
  • 3.5. Legal, environmental and OHS requirements related to installing and commissioning equipment and systems are identified and followed
  • 3.6. Monitoring of the process is carried out to ensure compliance with legal, environmental and OHS requirements related to installing and commissioning equipment and systems
4. Conduct trials to confirm operating status of equipment
  • 4.1. Equipment operations are evaluated in a trial run and results are checked against requirements
  • 4.2. Equipment is adjusted to achieve performance outcome specifications
  • 4.3. Employee duties are communicated to match equipment operating requirements
  • 4.4. Maintenance documentation is completed and processed
  • 4.5. Process and machine specification documentation is completed and appropriate records are maintained
  • 4.6. Completed work is assessed to confirm required specifications have been met
  • 4.7. Records and reports on work completed are prepared in line with enterprise procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices, including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use, maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Equipment is to include:
all machinery and equipment available for production purposes
subsequent maintenance within the enterprise
Work plan is to include:
the installation and commissioning sequence
use of equipment
labour requirements
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Installation
is the process of setting equipment to undertake the sequence of work and output required
Commissioning
is the process of verifying that the equipment is operating safely and in line with its intended purpose
Specifications are to include:
size of equipment
capacity
output
power
maintenance requirements
safety details
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
Contract arrangements may include:
installation
alignment and adjustment
operator training
testing
backup support
Testing
is operation in production mode to trial all aspects of the equipment to ensure accuracy and safety of the equipment
Schedule may include:
work schedules for personnel
scheduling of processing work
scheduling of equipment downtime
Trial run
see testing
Maintenance is to include:
proactive and reactive approaches to maintenance
scheduled and emergency maintenance activities
shutting down of equipment
stripping equipment
checking, repairing or replacing parts or consumables
Records and reports may include:
installation and commissioning outcomes
operating logs
performance records
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
a computer-based system
other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently manage the installation and commissioning of equipment in line with organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to managing the installation and commissioning of equipment
following organisational policies and procedures relevant to managing the installation and commissioning of equipment
managing the installation and commissioning of equipment within the enterprise
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaces
State Code National Code Title Type
S4645 FPICOT5203A Manage installation and commissioning of equipment Unit of competency
Replaced By
State Code National Code Title Type
AXK90 FWPCOT5203 Manage installation and commissioning of equipment Unit of competency