Unit of competency Outline

Date retreived
22/07/2026 8:20 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Set up for complex gravure printing

Set up for complex gravure printing

Unit of competency
National Code
ICPPRN421
State Code
AUP10
TGA Status
Replaced
DTWD Status
Transition (Replaced)
Current Release Number
1.00
Current Release Date
26/03/2015
View on TGA
State Implementation and Classification
Approved Date
16/09/2015
Field of Education
030103 - Printing
Original Release Date
16/09/2015
Nominal Hours
50
Description
This unit describes the skills and knowledge required to set up non-routine gravure printing machines for non-routine print jobs. It includes the ability to conduct a proof run and adjust settings to ensure production speeds are attained.It applies to individuals working as print machinists in the printing and graphic arts industry. They prepare material, set up, monitor and operate equipment and machinery, apply solutions to a defined range of problems associated with the print medium and analyse and evaluate information from a variety of sources. They may also provide leadership and guidance to others with some limited responsibility for the output of others.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1. Confirm non-routine job specifications
  • 1.1 Job requirements are read and interpreted from job documentation or production control system
  • 1.2 Set up is planned and carried out correctly in minimum time with minimum wastage
  • 1.3 Availability of all job related components is checked
2. Set up reels
  • 2.1 Unwind and rewind reels are set up and adjusted according to job specifications
  • 2.2 Webbing procedures are carried out according to non-routine job specifications
  • 2.3 Web-control system is set up and adjusted according to job specifications
  • 2.4 Reels are spliced/joined according to job specifications
  • 2.5 Printed web viewing devices are set up and adjusted according to job specifications
  • 2.6 Folder and sheeter are set up and adjusted according to job specifications
  • 2.7 Set off / marking prevention devices are set up and adjusted according to job specifications
3. Select and prepare inks and additives
  • 3.1 Inks, dyes or additives are selected according to job specifications and end-user requirements
  • 3.2 Quality and suitability of inks, dyes or additives are checked and appropriate action is taken
  • 3.3 Inks, dyes and additives are prepared according to WHS requirements, and manufacturer’s/supplier’s instructions with suitable precautions to minimise waste
  • 3.4 Correct colour and weight/volume of ink are mixed and prepared to match requirements of the printing process and job specifications
  • 3.5 Formulation of ink, colour match and approved colour are appropriately recorded
  • 3.6 Inks, dyes and additives are appropriately labelled, handled and stored according to manufacturer’s/supplier’s instructions to prevent damage and hazards to personnel, and to prolong shelf life
4. Set up machine for complex gravure printing
  • 4.1 Gravure cylinders are selected, installed, set up and adjusted according to job specifications
  • 4.2 Impression roller is set up and adjusted according to job specifications
  • 4.3 Inking system / doctor blade is set up and adjusted according to the gravure process and job specifications
  • 4.4 Drying system is set up and adjusted according to job specifications
5. Conduct proof run
  • 5.1 Material to be used for proof is organised correctly
  • 5.2 Machine is operated according to manufacturer’s and enterprise procedures to produce a specified proof
  • 5.3 Machine is operated according to manufacturer’s and enterprise procedures to produce a specified proof
  • 5.4 Production does not commence without client approval or authority where appropriate
  • 5.5 Results are interpreted and adjustments are carried out according to product and machine specifications to determine adjustment requirements
No information
No information
Replaces
State Code National Code Title Type
D3192 ICPPR421C Set up for complex gravure printing Unit of competency
Replaced By
State Code National Code Title Type
OBQ10 ICPPRN4210 Set up for complex gravure printing Unit of competency