Unit of competency Outline

Date retreived
22/07/2026 1:36 PM AWST

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Lay on tyre retreads

Lay on tyre retreads

Unit of competency
National Code
PMBPROD325B
State Code
W7637
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/05/2011
State Implementation and Classification
Approved Date
13/04/2012
Field of Education
030305 - Materials Engineering
Original Release Date
13/04/2012
Nominal Hours
26
Description
This competency covers the laying of retread on casings prepared from used tyres and the solving of routine problems. It applies to the rubber sector of the industry.
Notes
Elements and Performance Criteria
1. Plan own work requirements.
  • 1.1 Identify the most appropriate equipment to be used for production and upstream and downstream operations from production plan or request.
  • 1.2 Identify and check materials required.
  • 1.3 Implement measures to control identified hazards in line with procedures and duty of care.
  • 1.4 Identify requirements for materials, quality, production and equipment checks.
2. Start up retread laying process to procedures.
  • 2.1 Identify process settings required for product.
  • 2.2 Set process to required settings.
  • 2.3 Check materials are correct.
  • 2.4 Take appropriate action for non-conforming materials.
  • 2.5 Set up date, batch and materials markings to specifications, as required.
  • 2.6 Complete pre-start checks.
  • 2.7 Start up retread laying process.
3. Operate and make adjustments to the retread laying process to procedures.
  • 3.1 Operate retread laying process, noting key variables.
  • 3.2 Monitor product/process quality.
  • 3.3 Make adjustments to remedy faults and non-conformity as required.
  • 3.4 Establish a stable retread laying process.
  • 3.5 Adjust process to minimise scrap and trim.
  • 3.6 Clean, adjust and lubricate equipment as required.
4. Shut down equipment to procedures.
  • 4.1 Determine type of shut down.
  • 4.2 Leave machine in appropriate condition and with appropriate locks, tags or notices.
  • 4.3 Complete relevant documentation.
  • 4.4 Ensure area is clean and clear after the shutdown, in readiness for the next start-up.
5. Anticipate and solve problems.
  • 5.1 Recognise a problem or a potential problem
  • 5.2 Determine problems needing priority action.
  • 5.3 Refer problems outside area of responsibility to appropriate person, with possible causes.
  • 5.4 Seek information and assistance as required to solve problems.
  • 5.5 Solve problems within area of responsibility.
  • 5.6 Follow through items initiated until final resolution has occurred.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to tyre retreading. It includes the operation of all relevant additional equipment where that equipment is integral to the tread lay-up process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This unit of competency includes use of equipment and tools such as:
manual handling aids (eg hand carts and trolleys)
powered equipment/aids (eg compression rollers, staplers, cutting instruments and stone grinders)
tread application equipment (eg semiautomatic builders to applying cured or uncured tread)
moulds (for mould cure process)
ancillary equipment (eg guide lights)
hand tools (eg for roughing the surface, cutting and stapling the tread)
raw materials (eg moulded tread and cushion gum)
relevant personal protective equipment.
Hazards
Typical hazards include:
fumes/vapours
cutting tools
manual handling hazards
noise
moving components of machinery and equipment.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems, using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical routine faults include:
incorrect tread selected
incorrect tyre inflation pressure.
Non-routine faults, which may have multiple causes include:
faulty casings
contamination of materials.
Typical process and product problems may include:
equipment malfunction
poorly aligned tread
tread too long/short
wrong tread profile.
Appropriate action for problems outside of area of responsibility may be reporting to an appropriate person.
Appropriate action for solving problems within area of responsibility includes asking questions and seeking assistance from appropriate persons/sources.
Variables
Key variables to be monitored include:
speed (including equipment speed, laying of cured and uncured tread)
pressure
colour
tyre components
tread alignment
product integrity and general conformance to specification and quality sample.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, the range statement and the assessment guidelines for this training package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
identify critical materials properties and retread laying process variables in relation to the process requirements and the end product
make adjustments to the process as required
identify and take appropriate action on problems and potential problems.
Consistent performance should be demonstrated. For example, look to see that:
the process runs consistently and smoothly, with the minimum need for human intervention
all safety procedures are always followed.
Assessment method and context
Assessment will occur on an industrial retread laying machine(s) and equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
by use of appropriate, industrial retread laying equipment and machinery requiring demonstration of start up, operation and shut down procedures
in a situation allowing the generation of evidence of the ability to recognise, anticipate and resolve problems
by use of a suitable simulation and/or a range of case studies/scenarios
by a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5676 PMBPROD325A Lay on tyre retreads Unit of competency
Replaced By
State Code National Code Title Type
BAI59 PMBPROD325 Lay on tyre retreads Unit of competency