Unit of competency Outline

Date retreived
22/07/2026 1:10 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Analyse refractory failures

Analyse refractory failures

Unit of competency
National Code
PMC554091B
State Code
WA971
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
30/04/2010
State Implementation and Classification
Approved Date
15/08/2014
Field of Education
030305 - Materials Engineering
Original Release Date
15/08/2014
Nominal Hours
30
Description
This unit of competency covers analysing a refractory failure to determine failure mode. It involves understanding failure modes, differentiating different modes and understanding forensic procedures.
Notes
Elements and Performance Criteria
1. Establish the suitability of resources
  • 1.1. Check all information conforms with resources
  • 1.2. Record discrepancies in information
  • 1.3. Report any inaccuracies in information to the person in charge
  • 1.4. Identify and select materials, components, tools and equipment
2. Analyse failure modes
  • 2.1. Identify spalling modes
  • 2.2. Identify corrosion mode
  • 2.3. Identify abrasion modes
  • 2.4. Identify impact/compression/tensile modes
3. Undertake forensic procedures
  • 3.1. Plan required investigation
  • 3.2. Specify required testwork/analyses
  • 3.3. Interpret test results
  • 3.4. Formulate simple reports
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Investigation
Investigation involves:
the collection of evidence, and may require the specifying of appropriate tests and the analysis of plant records and logs
Reports
The report should summarise:
the nature of the failure
the cause
the methods used to determine this cause
conclusions drawn and recommendations made
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
investigation of a failure is undertaken and an evidence based conclusion as to the failure mode is developed.

Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.

Method of assessment
It may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
It may be appropriate to assess this unit concurrently with other relevant units.
Where the analysis of refractory failure is to occur on-site or in a vessel then competency in the appropriate OHS and/or permit units is also required.

Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
State Code National Code Title Type
WA782 PMCOPS491A Analyse refractory failures Unit of competency
Replaced By
State Code National Code Title Type
BAH13 PMC554091 Analyse refractory failures Unit of competency