Unit of competency Outline

Date retreived
22/07/2026 5:03 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Swage and shape saw blades

Swage and shape saw blades

Unit of competency
National Code
FPICOT3215B
State Code
D5926
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
22/04/2013
Field of Education
030717 - Plant And Machine Operations
Original Release Date
22/04/2013
Nominal Hours
40
Description
This unit describes the outcomes required to widen then press into shape through a cold forming process, the cutting points of saw teeth to create a block that has the required hook, back, tangential and radial clearance angles needed to provide clearance in the cut for the saw blade to enable sawing efficiencyGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPICOT3215A Swage and shape saw blades
Notes
Elements and Performance Criteria
1. Set up equipment
  • 1.1. Applicable occupational health and safety (OHS), environmental, legislative and organisational requirements relevant to swaging and shaping saw blades are identified and followed
  • 1.2. Required swage shape and thickness are acquired from existing saws and relevant information
  • 1.3. Saw, swage and shaping equipment are set up in line with enterprise requirements
  • 1.4. Die or swage clamp/vice shape is checked against the required shape, clearances and kerf, and changed where necessary to suit
  • 1.5. Saw is secured in a swage clamp/vice or swager with teeth aligned to the swager or vice shape
  • 1.6. Anti-scuffing paste is applied to the areas of the saw that will be swaged
  • 1.7. Communication with others is established and maintained in line with OHS requirements
2. Swage teeth
  • 2.1. Trial swage is completed and swaging setup checked
  • 2.2. Successful trial swage is included in the process and unsuccessful trial swage is dealt with in line with site procedures and environmental requirements
  • 2.3. Swage shape and thickness are inspected and measuring equipment is used for tangential and radial, clearance and kerf
  • 2.4. Swaging operation is adjusted in line with manufacturer recommendations and job specifications
  • 2.5. Dies are checked for wear and adjusted in line with manufacturer recommendations and site procedures
  • 2.6. Remaining teeth are swaged in line with job specifications
3. Shape teeth
  • 3.1. Excess material resulting from swaging process is filed and shaped
  • 3.2. Trial shape is completed and tooth tolerances are checked and adjusted where necessary
  • 3.3. Successful trial shape is included in the process and unsuccessful trial shape is dealt with in line with site procedures and environmental requirements
  • 3.4. Shape is assessed and adjustments are made to meet site procedures
  • 3.5. Remaining teeth are shaped in line with job specifications and tooth alignment is checked
  • 3.6. Swaging process and equipment faults are recorded and reported to appropriate personnel
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices, including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use, maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Swage
is the process of cold forming the upper portion of the tooth to leave a concave but broader tooth point
Saws may include:
circular saws
band saws
gang saws
Information may include:
organisational terminology
fault reports
site records
manufacturer recommendations
internal memos
production records
stock records
machine data outputs
accident and incident reports
Die
is the eccentric specially hardened rod that is turned against the tooth face under pressure to spread tooth steel sideways
Swage clamp/vice
is the mechanical support responsible for setting saw blade height and holding the blade in position during the swaging and shaping processes
Kerf
is the width of the uppermost part of a tooth responsible for maintaining clearance for the blade during the sawing process
Swager
is the machine or hand-held mechanical item of equipment that produces a swage on the tooth point
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
Trial
is the process of testing the tooth specifications after it has been swaged
Measuring equipment may include:
wire gauge
test bar
rule
micrometer
vernier callipers
Shape
is the act of compressing the excess steel formed during swaging to produce the swage block that incorporates the radial and tangential angles
Tolerance
is the allowable upper limit of width for the swage block
Dealing with may include:
recycling unsuccessful trials
sending unsuccessful trials to landfill
Records and reports may include:
saw type
size
inspection information
maintenance outcomes
common and recurring faults
malfunctions and damage
hazards and incidents
and may be:
manual
using a computer-based system
other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently swage and shape the teeth on band, circular or frame saws in line with organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to swaging and shaping saw blades
following organisational policies and procedures relevant to swaging and shaping saw blades
inspecting kerf and swage block to assess both as part of the setup procedures for swaging and shaping
swaging and shaping teeth in line with organisational requirements and specifications
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaces
State Code National Code Title Type
S4603 FPICOT3215A Swage and shape saw blades Unit of competency
Replaced By
State Code National Code Title Type
AXL47 FWPCOT3215 Swage and shape saw blades Unit of competency
State Code National Code Title Type
J471 FPI30711 Certificate III in Sawdoctoring Qualification
J467 FPI30311 Certificate III in Sawmilling and Processing Qualification