Unit of competency Outline

Date retreived
23/07/2026 9:44 AM AWST

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Replace tungsten tips

Replace tungsten tips

Unit of competency
National Code
FPISAW3218B
State Code
D6074
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
04/08/2014
Field of Education
030715 - Precision Metalworking
Original Release Date
04/08/2014
Nominal Hours
30
Description
This unit describes the outcomes required to remove worn tungsten tips from saws and to braze, anneal, clean and prepare replacement tips for grinding and return to serviceGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPISAW3218A Replace tungsten tips
Notes
Elements and Performance Criteria
1. Prepare for replacement
  • 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to replacing tungsten tips are identified and followed
  • 1.2. Work order is reviewed and checked with appropriate personnel
  • 1.3. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
  • 1.4. Replacement process is planned in line with site procedures and environmental requirements
  • 1.5. Communication with others is established and maintained in line with OHS requirements
2. Remove worn tips
  • 2.1. Saw is cleaned of foreign matter and checked for defects
  • 2.2. Broken tips are identified and marked
  • 2.3. Broken tips are removed from seat using specified method and with minimal damage to the tooth seat and disposed of in line with site procedures and environmental requirements
  • 2.4. Tooth seats are repaired to specified tolerance and dimensions
3. Replace tips
  • 3.1. Saw is set up in brazing jig in line with manufacturer's instructions
  • 3.2. Brazing material and technique is selected suitable for the material, application and the control of heat
  • 3.3. Replacement tip is selected to meet application specifications and brazed into position
  • 3.4. Trial weld of one tip is conducted and adjusted where necessary, to confirm weld pressure, current temperature and anneal settings against specifications
  • 3.5. Trial weld is included in replacement process or where weld is sub-standard, material is segregated and disposed of in line with site procedures and environmental requirements
  • 3.6. Manual or automatic feeds are set in line with the number of tips to be welded
  • 3.7. Tip replacement is carried out regularly, checking and adjusting annealing process temperatures and current to ensure staying within the specified range
  • 3.8. Surplus brazing material is removed from saw surfaces and tip faces dressed to prepare them for sharpening
  • 3.9. Replacement process and equipment faults are investigated, recorded and reported in line with site requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
machine isolation and guarding
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Tungsten tip replacement is to include:
the process of brazing new tungsten tips onto the tooth face or tooth seat
replacing tips that are broken, missing or worn out
Work order is to include:
instructions for the replacement of tungsten tips on saws in designated equipment
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Equipment may include:
brazing equipment
jigs
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Saws may include:
band saws
circular saws (all types)
gang saws
and is to include:
procedures for equipment lock-out, ie protecting operators and co-workers from accidental injury by isolating the machine from the power source
Removal may include:
melting of the brazed join
chipping or levering the tip off the saw
Disposing of may include:
recycling broken tips/sub-standard trial weld
re-using broken tips/sub-standard trial weld
Tooth seats are to include:
the upper part of the tooth face or any recess designed for locating and positioning a tip on the tooth face
Brazing jigs
are jigs which hold the saw and tungsten tip in place securely to allow brazing to occur
Brazing material may include:
silver braze (silver solder)
special shock absorbing shim
flux in the form of a liquid or paste
Annealing
is the process of post heating the tip and/or zones behind the tip to the recommended temperature range and allowing slow cooling of the post-heated zones
Dressing
is the process of cleaning bonded abrasive wheel faces using industry accepted methods or specialised consumables such as diamond wheel dressing sticks
Records and reports may include:
tungsten tip replacement
inspection
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently replace tungsten tips within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to replacing tungsten tips
following organisational policies and procedures relevant to replacing tungsten tips
replacing tungsten tips in line with the work order and within prescribed organisational requirements
removing and replacing tungsten tips from equipment
removing and assessing condition of tungsten tips in line with standard operating procedures
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
State Code National Code Title Type
AXJ90 FWPSAW3218 Replace tungsten tips Unit of competency