Unit of competency Outline

Date retreived
22/07/2026 1:06 PM AWST

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Produce complex laminated product

Produce complex laminated product

Unit of competency
National Code
ICPCF382C
State Code
D3066
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
05/07/2010
State Implementation and Classification
Approved Date
10/09/2014
Field of Education
030103 - Printing
Original Release Date
10/09/2014
Nominal Hours
50
Description
This unit describes the performance outcomes, skills and knowledge required to produce complex laminated product.
Notes
Elements and Performance Criteria
1. Maintain operation of reel transportation system on web-fed machine
  • 1.1. Reel stand is monitored and adjusted to ensure efficient continuous operation
  • 1.2. Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation
  • 1.3. Substrate is added to the process according to job specifications
2. Maintain operation of reel delivery system on web-fed machine
  • 2.1. Reel rewind section is monitored and adjusted to maintain correct tension and to ensure no marks, blemishes or damage to finished product
  • 2.2. Substrate is removed from the process according to job specifications
  • 2.3. Sheeting section is monitored and adjusted to ensure quality and efficient product delivery
3. Maintain complex laminating process
  • 3.1. Registration of laminating is monitored and adjusted to ensure quality of product meets the standard of the approved sample
  • 3.2. Pressures are monitored and adjusted to ensure quality of product meets the standard of the approved sample
  • 3.3. Adhesion is monitored and adjusted to ensure quality of product meets the standard of the approved sample
4. Maintain production processes
  • 4.1. In-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure the quality of product meets the standard of the approved sample
  • 4.2. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  • 4.3. Production is maintained according to OHS requirements, manufacturer's specifications and enterprise procedures
  • 4.4. Manual and/or automatic control is used according to job specifications
  • 4.5. Performance is monitored and verified using the process control system according to enterprise procedures
  • 4.6. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  • 4.7. Process adjustments to eliminate problems are reported according to enterprise procedures
  • 4.8. Faulty performance of equipment is identified and reported according to enterprise procedures
  • 4.9. Waste is sorted according to enterprise procedures
5. Identify and rectify machine operating problem
  • 5.1. Problems in laminating machine are identified and reported according to enterprise procedures
  • 5.2. Adjustments or corrections are carried out according to specified procedures and are consistent with operator's skill level
  • 5.3. Laminating machine operation is checked to ensure correct operation
6. Conduct shutdown of production process
  • 6.1. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
  • 6.2. Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
  • 6.3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  • 6.4. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • 6.5. Repair/adjustment is verified prior to resumption of operations
7. Clean laminating machine at end of run
  • 7.1. Laminating machine is disengaged and cleaned ready for next run
  • 7.2. Adhesive system is washed up ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  • 7.3. In-line printing/coating/converting/binding/finishing units are cleaned ready for next run
  • 7.4. Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run
  • 7.5. Production records or other documentation are accurately completed where required by enterprise procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Substrate delivery may include:
wide and narrow reel handling systems.
Laminatingprocess may include:
moisture, chemical and thermal cured, and extrusion process
thermal fastening such as high frequency and head welding.
In-line process may include:
minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.
Adhesives may include:
range of one or two component adhesives used in complex laminating.
Laminating units may include:
range of manual, semi-automated, fully automated and computerised process control.
Substrate types may include:
range of absorbent, non-absorbent, transparent and non-transparent substrates within the major categories of paper, plastics and metals.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
produce complex laminated product that meets job specifications, production timeframes and quality standards. At least one machine used must be fully automated
demonstrate an ability to find and use information relevant to the task from a variety of information sources
competency must be demonstrated on any TWO of moisture, chemical and extrusion laminating. For each process operate a laminating machine (2 or more ply) to complete TWO jobs on different substrates and of different sizes (large/small formats including one in-line process) while demonstrating splicing techniques in minimum time according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate.

Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these
off the job assessment must be undertaken in a closely simulated workplace environment.

Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
Replaces
State Code National Code Title Type
D0329 ICPCF382B Produce complex laminated product Unit of competency
Replaced By
State Code National Code Title Type
AUO56 ICPCBF382 Produce complex laminated product Unit of competency