Unit of competency Outline
Date retreived
22/07/2026 3:40 PM AWST
22/07/2026 3:40 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Cut, weld and bend materials
Cut, weld and bend materials
Unit of competency
National Code
RIISAM205A
RIISAM205A
State Code
WB453
WB453
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
08/02/2010
Field of Education
030711 - Boilermaking And Welding
Original Release Date
08/02/2010
Nominal Hours
50
Description
This unit covers the cutting, welding and bending of materials in resources and infrastructure industries. It includes the planning and preparation for the work, the setting up and testing of the equipment, the cutting, heating and bending of materials using oxyacetylene, the shutdown of equipment and the completion of clean-up activities.
Notes
Elements and Performance Criteria
1. Plan and prepare
- 1.1. Access, interpret and apply compliance documentation relevant to the cutting, welding and bending of materials
- 1.2. Obtain, confirm and apply work instructions for the allocated work
- 1.3. Follow safety requirements in accordance with safety plans and policies
- 1.4. Identify and implement signage/barricade requirements
- 1.5. Select plant, tools and equipment to carry out tasks that are consistent with the requirements of the job, and check them for serviceability and rectify or report any faults prior to commencement
- 1.6. Calculate material quantity requirements in accordance with plans and/or specifications
- 1.7. Identify, obtain, prepare, safely handle and locate materials ready for use appropriate to the work application
- 1.8. Identify and apply environmental protection requirements for the project in accordance with environmental plans and regulatory obligations
2. Set up and test equipment
- 2.1. Select and locate correct fire extinguisher to be readily accessible prior to and during operations
- 2.2. Attach regulators to Oxy and Acetylene bottles in accordance with manufacturer's specifications and OHS regulations
- 2.3. Purge lines to manufacturer's recommendations prior to lighting up
- 2.4. Test equipment for leaks and undertake corrective action or report faults
- 2.5. Select correct pressures and cutting tips in accordance with material to be cut and manufacturer's specifications
3. Cut material using oxyacetylene
- 3.1. Accurately mark and secure or clamp material ready for cutting
- 3.2. Light torch correctly and safely according to manufacturer's specifications
- 3.3. Adjust setting of flame for cutting to manufacturer's recommendations
- 3.4. Adopt correct cutting position during cutting to set out mark
4. Cut and weld materials using electric welding equipment
- 4.1. Undertake and verify test runs in accordance with manufacturer instructions and site specifications
- 4.2. Carry out welding and cutting in accordance with site procedures
- 4.3. Clean welds using appropriate tools and techniques
- 4.4. Confirm weld and cut specifications by visual inspection and defects identified and repaired
5. Heat and bend material
- 5.1. Accurately mark and secure or clamp material ready for bending
- 5.2. Light torch correctly and safely according to manufacturer's specifications
- 5.3. Apply heat to specified material and so weakening effects of the heating process are minimised
- 5.4. Bend material to specification and cool correctly
6. Shutdown
- 6.1. Switch off torch according to manufacturer's specifications
- 6.2. Shut off gas supply according to manufacturer's specifications
7. Clean up
- 7.1. Clear work area and dispose of, reuse or recycle materials in accordance with
- 7.2. legislation/regulations/code of practice and job specification
- 7.3. Clean, check, maintain and store plant, tools and equipment in accordance with
- 7.4. Manufacturer's recommendations and standard work practices
- 7.5. Process records in accordance with site requirements
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Work instructions may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, charts and hand drawings, memos, materials safety data sheets (MSDS) and diagrams or sketches
plans and specifications
quality requirements, including: dimensions, tolerances, standards of work and material standards
operational details
safe work procedures
Safety requirements may include:
protective clothing and equipment
use of tools and equipment
workplace environment and safety
handling of materials
use of fire fighting equipment
use of First Aid equipment
hazards and risks control, including:
uneven/unstable terrain
trees
fires
overhead and underground services
bridges
buildings
traffic
embankments
excavations and cuttings
structures and
hazardous materials and substances
safe operating procedures
underground and overhead services
other machines
personnel restricted access barriers
traffic control
working at heights
working in proximity to others
worksite visitors and
the public
emergency procedures, including:
emergency shutdown and stopping
extinguishing equipment fires
organisational First Aid requirements and
evacuation
Equipment may include:
cylinders
regulators
gas tubing
cutting blowpipes
flint lighters
measuring tapes/rules
clamps and
support stands
Materials are to include:
deformed bars, plain rods, mesh sheets of plain bars and mesh sheets of deformed bars, cutting consumables and may include scaffolding components, pipe sections and structural steel sections
Environmentalprotection requirements may include:
organisational/project environmental management plan
waste management
water quality protection
noise, vibration and dust management and
clean-up management
Cutting of steel may include:
cutting up of waste for salvage
cutting reinforcement steel and
cutting holes in plate
Bending is to include:
reinforcement steel
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Work instructions may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, charts and hand drawings, memos, materials safety data sheets (MSDS) and diagrams or sketches
plans and specifications
quality requirements, including: dimensions, tolerances, standards of work and material standards
operational details
safe work procedures
Safety requirements may include:
protective clothing and equipment
use of tools and equipment
workplace environment and safety
handling of materials
use of fire fighting equipment
use of First Aid equipment
hazards and risks control, including:
uneven/unstable terrain
trees
fires
overhead and underground services
bridges
buildings
traffic
embankments
excavations and cuttings
structures and
hazardous materials and substances
safe operating procedures
underground and overhead services
other machines
personnel restricted access barriers
traffic control
working at heights
working in proximity to others
worksite visitors and
the public
emergency procedures, including:
emergency shutdown and stopping
extinguishing equipment fires
organisational First Aid requirements and
evacuation
Equipment may include:
cylinders
regulators
gas tubing
cutting blowpipes
flint lighters
measuring tapes/rules
clamps and
support stands
Materials are to include:
deformed bars, plain rods, mesh sheets of plain bars and mesh sheets of deformed bars, cutting consumables and may include scaffolding components, pipe sections and structural steel sections
Environmentalprotection requirements may include:
organisational/project environmental management plan
waste management
water quality protection
noise, vibration and dust management and
clean-up management
Cutting of steel may include:
cutting up of waste for salvage
cutting reinforcement steel and
cutting holes in plate
Bending is to include:
reinforcement steel
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for cutting, welding and bending of materials
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of the cutting, welding and bending of materials
working with others to undertake and complete the cutting, welding and bending of materials that meets all of the required outcomes
consistent timely completion of cutting, welding and bending of materials that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in the work environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities.
Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistently achieving the required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete the cutting, welding and bending of materials
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for cutting, welding and bending of materials
implementation of requirements, procedures and techniques for the safe, effective and efficient completion of the cutting, welding and bending of materials
working with others to undertake and complete the cutting, welding and bending of materials that meets all of the required outcomes
consistent timely completion of cutting, welding and bending of materials that safely, effectively and efficiently meets the required outcomes
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in the work environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities.
Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes
consistently achieving the required outcomes
first hand testimonial evidence of the candidate's:
working with others to undertake and complete the cutting, welding and bending of materials
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W1884 | BCGSF2003B | Cut and bend materials using Oxy/LPG equipment | Unit of competency |
| W1731 | MNCG1038A | Perform basic cutting and welding | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| WH656 | RIISAM205D | Cut, weld and bend materials | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W664 | RII21109 | Certificate II in Drilling Oil/Gas (On shore) | Qualification |
| W654 | RII20109 | Certificate II in Resources and Infrastructure Work Preparation | Qualification |
| W657 | RII20409 | Certificate II in Underground Metalliferous Mining | Qualification |