Unit of competency Outline

Date retreived
22/07/2026 3:55 PM AWST

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Align sawing production systems

Align sawing production systems

Unit of competency
National Code
FPISAW3209B
State Code
D6065
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
20/05/2011
State Implementation and Classification
Approved Date
22/04/2013
Field of Education
030717 - Plant And Machine Operations
Original Release Date
22/04/2013
Nominal Hours
40
Description
This unit describes the outcomes required to align canter rings and chipper heads for wood chipping equipment, which are used for both primary and secondary processing of solid wood products. The unit includes checking equipment and shutdown proceduresGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPISAW3209A Align sawing production systems
Notes
Elements and Performance Criteria
1. Conduct shut down
  • 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to aligning sawing production systems are identified and followed
  • 1.2. Mechanical and safety components are removed, replaced and temporarily stored to provide access to alignment parts
  • 1.3. Guides are removed, replaced and temporarily located in a safe manner
  • 1.4. Work area is kept clear of dust, off-cuts and debris in line with OHS requirements
2. Prepare for aligning
  • 2.1. Work order is reviewed and checked with appropriate personnel
  • 2.2. Type of canter rings and chipper heads to be aligned are removed from the designated machinery
  • 2.3. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
  • 2.4. Aligning process is planned in line with site procedures
  • 2.5. Communication with others is established and maintained in line with OHS requirements
3. Align rings and heads
  • 3.1. Equipment history and records are accessed and interpreted
  • 3.2. Manufacturer's data and alignment instructions are obtained and interpreted
  • 3.3. Performance of rings and heads are assessed for alignment requirements
  • 3.4. Alignment procedure is conducted in a sequential manner in line with manufacturer's instructions
  • 3.5. Saw is checked for alignment and free operation
  • 3.6. Aligning process and equipment faults are recorded and reported to the appropriate personnel
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
machine isolation and guarding
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the alignment of canter rings and chipper heads in designated equipment
and may include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Canter rings
are parts associated with the movement of logs to the chipper
Chipper heads
are the cutting component of the log chipping equipment
Alignment
is the process of positioning various parts of sawing systems in relation to each other in order to:
reduce sawing deviation, vibration, and downtime
increase production rates
improve quality of sawn finish
Equipment may include:
tools for removing and adjusting mechanical parts
special jigs and precision measuring equipment
laser equipment
surveying instruments
portable electrical lighting
feeler gauges
engineers rules
vernier callipers
micrometers
plumb lines
piano wire or string lines
pointer
markers
portable computers that re-calibrate machine settings
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Equipment history is to include:
log of previous alignment measurements, settings, adjustments and timelines
Performance is to include:
assessing sawing machine and system performance against recovery percentages, product sizing and/or standard deviation
Records and reports may include:
performance
adjustment
historic records
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or another appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently align canter rings and chipper heads within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to aligning sawing production systems
following organisational policies and procedures relevant to aligning sawing production systems
aligning canter rings and chipper heads in line with the work order and within prescribed organisational requirements
removing and replacing canter rings and chipper heads from equipment
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaces
State Code National Code Title Type
S4737 FPISAW3209A Align sawing production systems Unit of competency
Replaced By
State Code National Code Title Type
AXJ98 FWPSAW3209 Align sawing production systems Unit of competency
State Code National Code Title Type
J471 FPI30711 Certificate III in Sawdoctoring Qualification
J467 FPI30311 Certificate III in Sawmilling and Processing Qualification