Unit of competency Outline
Date retreived
23/07/2026 5:57 AM AWST
23/07/2026 5:57 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate a beer packaging process
Operate a beer packaging process
Unit of competency
National Code
FDFOP2073A
FDFOP2073A
State Code
WD878
WD878
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
16/11/2012
Field of Education
030307 - Food Processing Technology
Original Release Date
16/11/2012
Nominal Hours
35
Description
This is a specialist unit that has been developed for the brewing sector. It involves preparing, operating, monitoring and shutting down a packing process including packing processes for cartons, boxes, pallets and wrap-around and shrink wrap packers.
Notes
Elements and Performance Criteria
1 Prepare the filler process for operation
- 1.1 Packing requirements are checked
- 1.2 Availability of required materials is confirmed
- 1.3 Availability of services is confirmed
- 1.4 Pre-operational checks of packing equipment are conducted including checking that hygiene and sanitation standards are met and all safety guards are in place
- 1.5 The packaging process is set to meet production requirements
2 Operate and monitor the packaging process
- 2.1 The packing process is started up according to company specifications
- 2.2 Control points are monitored to confirm performance is maintained within specification
- 2.3 Packages meet specifications
- 2.4 Equipment is monitored to confirm operating condition
- 2.5 Stock flow to and from packer process is maintained within production requirements
- 2.6 Out-of-specification product, process, equipment performance is identified, rectified and/or reported
- 2.7 Size/product changeover is completed in accordance with batch instructions and standard operating procedures
3 Shut down packaging process
- 3.1 Packer process is shut down according to company procedures
- 3.2 Equipment is cleaned and maintained to meet cleaning schedules and procedural requirements
- 3.3 Waste generated by both the process and cleaning procedures is collected, treated and disposed of or recycled according to company procedures
4 Record information
- 4.1 Workplace information is recorded in the appropriate format
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Beer
Refers to all styles of brewed alcoholic beverages.
Services may include:
Power, gas, water, steam, hydraulics and air.
Packing equipment may include
Packing equipment may vary according to type of container and product and may include:
wrap-around packer machine
basket packer machinery
shrink wrap machinery
glue guns
conveyors.
Packing equipment and operation and monitoring functions may be directly controlled or involve the use of a process control system.
Control points
Refer to those key points in a work process which must be monitored and controlled. This includes food safety (critical) quality and regulatory control points as well as inspection points
Monitoring the process may involve the use of production data such as performance control charts
Process operation and monitoring functions may be manual or involve the use of a process control system.
Equipment is monitored
To confirm equipment status involves ensuring that hygiene and sanitation standards are met, all safety guards are in place and that equipment is operational.
Workplace information may include:
Standard Operating Procedures (SOPs); specifications and production schedules
Information systems may be print or screen based.
Beer
Refers to all styles of brewed alcoholic beverages.
Services may include:
Power, gas, water, steam, hydraulics and air.
Packing equipment may include
Packing equipment may vary according to type of container and product and may include:
wrap-around packer machine
basket packer machinery
shrink wrap machinery
glue guns
conveyors.
Packing equipment and operation and monitoring functions may be directly controlled or involve the use of a process control system.
Control points
Refer to those key points in a work process which must be monitored and controlled. This includes food safety (critical) quality and regulatory control points as well as inspection points
Monitoring the process may involve the use of production data such as performance control charts
Process operation and monitoring functions may be manual or involve the use of a process control system.
Equipment is monitored
To confirm equipment status involves ensuring that hygiene and sanitation standards are met, all safety guards are in place and that equipment is operational.
Workplace information may include:
Standard Operating Procedures (SOPs); specifications and production schedules
Information systems may be print or screen based.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
access workplace information to identify requirements for the packing process
interpret the production schedule to determine the type of packing required
confirm the supply of necessary materials and services to the packing process
confirm equipment status and condition
set up and start up the process
monitor the packing process and equipment operation and take corrective action in response to out-of-specification results or non-compliance
reporting and/or recording corrective action as required
conducting changeovers for different product, product size or packing
shut down equipment
conduct routine maintenance
calculate materials required.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
work procedures including advice on safe work practices, food safety and environmental requirements
production schedule, batch instructions
material data safety sheets where appropriate
specifications, control points and filling parameters
beer packaging equipment
services as required
stock required for the beer packaging process
stock flow system
related work areas and communication system
relevant OHS clothing and equipment
routine preventative maintenance schedule as required
cleaning schedule as required
sampling and testing schedules as required
documentation and recording requirements and procedures.
Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2003A Clean equipment in place
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
access workplace information to identify requirements for the packing process
interpret the production schedule to determine the type of packing required
confirm the supply of necessary materials and services to the packing process
confirm equipment status and condition
set up and start up the process
monitor the packing process and equipment operation and take corrective action in response to out-of-specification results or non-compliance
reporting and/or recording corrective action as required
conducting changeovers for different product, product size or packing
shut down equipment
conduct routine maintenance
calculate materials required.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
work procedures including advice on safe work practices, food safety and environmental requirements
production schedule, batch instructions
material data safety sheets where appropriate
specifications, control points and filling parameters
beer packaging equipment
services as required
stock required for the beer packaging process
stock flow system
related work areas and communication system
relevant OHS clothing and equipment
routine preventative maintenance schedule as required
cleaning schedule as required
sampling and testing schedules as required
documentation and recording requirements and procedures.
Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2003A Clean equipment in place
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BBG36 | FBPOPR2004 | Operate a beer packaging process | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| D682 | FDF30111 | Certificate III in Food Processing | Qualification |
| D678 | FDF20111 | Certificate II in Food Processing | Qualification |