Unit of competency Outline

Date retreived
22/07/2026 9:55 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Carry out pre-repair operations (vehicle body)

Carry out pre-repair operations (vehicle body)

Unit of competency
National Code
AURV226108A
State Code
W5153
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
21/06/2011
State Implementation and Classification
Approved Date
01/09/2009
Field of Education
030511 - Panel Beating
Original Release Date
01/09/2009
Nominal Hours
24
Description
This unit of competency covers the skills and knowledge required to clean components by mechanical or chemical means and remove components in preparation for repair and/or storage.
Notes
Elements and Performance Criteria
1. Prepare for work
  • 1.1. Work instructions are used to determine job requirements, including method, material and equipment.
  • 1.2. Job specifications are read and interpreted.
  • 1.3. Occupational health and safety (OHS) requirements, including personal protection needs are observed throughout the work.
  • 1.4. Equipment and tooling are identified and checked for safe and effective operation.
  • 1.5. Procedures are determined to minimise waste material.
  • 1.6. Procedures are identified for maximising energy efficiency while completing the job.
2. Clean components prior to repairs and/or storage
  • 2.1. Cleaning agents are used according to cleaning agent manufacturer/component supplier instructions.
  • 2.2. Components of vehicle are cleaned to facilitate inspection, assessment, replacement, repair and/or storage.
  • 2.3. Cleaning of components is achieved without causing damage to component or system.
  • 2.4. Cleaning activities are carried out according to industry regulations/guidelines, OHS requirements, legislation and enterprise procedures/policies.
  • 2.5. Used cleaning agents and waste material are safely disposed of according to statutory and enterprise requirements.
3. Remove, tag and store components
  • 3.1. Information is accessed and interpreted from manufacturer/component supplier specifications.
  • 3.2. Components are removed, tagged and stored in accordance with manufacturer/component supplier specifications and enterprise procedures, to prevent injury to self and others or damage to components.
  • 3.3. Components are removed, tagged and stored without causing damage to component or system.
  • 3.4. Removal and storage activities are carried out according to industry regulations/guidelines, OHS requirements, legislation and enterprise procedures/policies.
  • 3.5. Report on additional parts required to complete repair (not listed on quotation) is completed in accordance with enterprise policy.
4. Clean up work area and maintain equipment
  • 4.1. Material that can be reused is collected and stored.
  • 4.2. Waste and scrap is removed following workplace procedure.
  • 4.3. Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
  • 4.4. Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.
  • 4.5. Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.
  • 4.6. Tooling is maintained in accordance with workplace procedures.
Cleaning and removal may include:
vehicle underbody, vehicle paint-work, glass, bright-work, plastics, rubber engine components, trim brake system components, suspension and final drive components
wiring looms and vehicle electrics (special attention should be paid to safe disconnection of electrical components and their storage)
Methods may include:
dismantling
manual washing, machine assisted washing, use of protective coverings

Work requires individuals to demonstrate judgement and problem-solving skills in managing own work activities and contributing to a productive team environment
Work is carried out in accordance with award provisions

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of material, use of fire fighting equipment, enterprise first aid, hazard control and hazardous material and substances
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices
Safe operating procedures are to include, but are not limited to conduct of operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering applicable acts, regulations and codes of practice

Tooling and equipment may include hand tooling and equipment, vehicle protection, power tooling, jacks, stands, lifting equipment, special equipment (pressure washers, steam cleaners and spray equipment), storage tabs and racks

Materials may include cleaning agents/sprays (dew axing, detergents, degreasers, special purpose agents)

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers

Information sources may include, but are not limited to verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets and diagrams or sketches
Safe work procedures related to pre-repair operations
Regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules
Engineer's design specifications and instructions
Organisation work specifications and requirements
Instructions issued by authorised enterprise or external persons
Australian Standards

Critical aspects of evidence

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in critical aspects of:

observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
applying vehicle protection methods
removing, cleaning, tagging and storing of a range of component parts
completing workplace records

Relationship to other units
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Underpinning knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements
use and handling of cleaning agents
technical information
removal and storage procedures
component tagging methods
work organisation and planning processes
enterprise quality processes

Specific key competencies, underpinning and employability skills required to achieve performance criteria
These include a number of processes that are learned throughout work and life, required in most jobs. Some of these are covered by national key competencies, although others may be added. The details below highlight how these competencies are to be applied in attainment of this unit.

Application of key competencies in this unit are to satisfy the nominated level in which:

Level 1 - relates to working effectively within set conditions and processes;
Level 2 - relates to management or facilitation of conditions or processes; and
Level 3 - relates to design, development and evaluation of conditions or process.
How will the candidate apply the following key competency in this unit? The candidate will need to:

Collect, analyse and organise information
Collect, organise and understand information related to work orders, plans and safety procedures for removing, cleaning and storing vehicle units and components
(Level 1)

Communicate ideas and information
Communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with worksite supervisor, other workers and customers, and reporting of work outcomes and problems
(Level 1)

Plan and organise activities
Plan and organise activities, including preparation and layout of worksite and obtaining of equipment and material to avoid backtracking, workflow interruptions or wastage
(Level 1)

Work with others and in a team
Work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity
(Level 1)

Solve problems
Establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and wastage
(Level 1)

Use mathematical ideas and techniques
Use mathematical ideas and techniques to complete measurements and estimate material requirements required for the work
(Level 1)

Use technology
Use workplace technology related to pre-repair operations, including use of measuring equipment, use of communication devices and reporting/documenting of results
(Level 1)

Context of assessment
Application of competence is to be assessed in the workplace or simulated worksite
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints
Assessment is to comply with regulatory requirements, including Australian Standards

Method of assessment
Assessment must satisfy endorsed assessment guidelines of the automotive industry's RS&R Training Package
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce integration of key competencies
Assessment may be applied under project-related conditions and require evidence of process
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements

Specific resource requirements for this unit

The following resources should be made available:

workplace location or simulated workplace
material relevant to pre-repair operations
equipment, hand and power tooling appropriate to pre-repair operations
activities covering mandatory task requirements
specifications and work instructions

Replaced By
State Code National Code Title Type
WF486 AURVTN2003 Carry out pre-repair vehicle body operations Unit of competency
State Code National Code Title Type
1005 40512SA Certificate I in Introductory Vocational Education Accredited course