Unit of competency Outline
Date retreived
22/07/2026 6:08 AM AWST
22/07/2026 6:08 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Maintain sawdoctoring tools
Maintain sawdoctoring tools
Unit of competency
National Code
FPICOT3211B
FPICOT3211B
State Code
D5922
D5922
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
22/04/2013
Field of Education
030717 - Plant And Machine Operations
Original Release Date
22/04/2013
Nominal Hours
25
Description
This unit describes the outcomes required to assess tool wear and the need to recondition straight edges and tension guides using grinders or other enterprise-accepted reconditioning methodsGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPICOT3211A Maintain sawdoctoring tools
Notes
Elements and Performance Criteria
1. Prepare for maintenance
- 1.1. Applicable occupational health and safety (OHS), environmental, legislative and organisational requirements relevant to maintaining sawdoctoring tools are identified and followed
- 1.2. Work order is reviewed and clarified with appropriate personnel
- 1.3. Sawdoctoring tools to be reconditioned are removed from the designated machinery
- 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer recommendations
- 1.5. Maintenance process is planned in line with site procedures and environmental requirements
- 1.6. Communication with others is established and maintained in line with OHS requirements
2. Recondition straight edge
- 2.1. Straight edge damage and wear are assessed in line with site procedures
- 2.2. Grinder or other accepted method is used to remove damage or wear in line with site procedures
- 2.3. Correct work angle for re-surfacing or removal of wear is determined in line with site procedures
- 2.4. Straight edge is clamped at the correct angle to prevent movement, vibration and slippage during the re-surfacing process
- 2.5. Abrasive wheel or cutting tool is inspected and if required, cleaned or changed to suit work material removal, tolerance and surface texture requirements
- 2.6. Straight edge is reconditioned to required accuracy and tolerance without being subjected to overheating or methods that cause distortion, and all signs of wear or damage are removed
- 2.7. Straight edge is cleaned and edges deburred in line with site procedures
- 2.8. Sawdoctoring tools distorted during the process are dealt with in line with site procedures, manufacturer recommendations and environmental requirements
3. Recondition tension gauge
- 3.1. Grinder or other appropriate enterprise method for reconditioningtension gauges is selected in line with site procedures
- 3.2. Grinder is set to produce the radius or circle diameter required for the tension gauge
- 3.3. Tension gauge is positioned and securely clamped in grinder to ensure chord height is central to gauge length and arc is ground square to the plane of the gauge body
- 3.4. Grinding wheel is inspected, dressed and changed to suit work, material and required tolerance
- 3.5. Gauge is reconditioned by grinding to required accuracy and profile until all visible edge and face wear has been removed
- 3.6. Grinding is done at speeds and feeds that avoid overheating, distortion and burn marks
- 3.7. Tension gauges distorted during the process are dealt with in line with site procedures, manufacturer recommendations and environmental requirements
- 3.8. Reconditioning process and equipment faults are recorded and reported to the appropriate personnel
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices, including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use, maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the reconditioning of sawdoctoring tools
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Equipment is to include:
grinders and grinding attachments
straight edges
feeler gauges
templates
hand files
oil stones
vernier callipers
micrometers
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
Straight edge may include:
checking level and flatness of saw blades
machine alignment
alignment of mechanical parts
timber
any other surface required to be flat or level
Grinder may include:
bench and pedestal grinders with holding, clamping or profiling attachments
automatic feed
Tolerance
is the enterprise-accepted curvature of the radius on tension gauges and ratio to perfect flatness and straightness from 0 degrees for both tension gauges and straight edges
Surface texture:
is the measured roughness value of the freshly ground or filed surface on a straight edge or tension gauge
of ground or filed surfaces requires a high quality machined surface finish with edges free of any burrs, nicks or dents that may interfere with accuracy of light readings
Dealing with may include:
recycling distorted tools/gauges
sending distorted tools/gauges to landfill
Reconditioning is to include:
grinding, machining or filing the straight edge or tension gauge edges to maintain edge straightness and flatness
removing all signs of wear from reference surfaces
removing all types of distortions from tension gauge and straight edge bodies to achieve required flatness and straightness of tolerances
Tension gauge
is used to measure tension drop or curvature in wide band and circular saw blades
Radius or circle diameter
is the arc ground onto the tension gauge suited to the amount of curvature required in the blade
Dressing is to include:
cleaning or shaving the top surface of the grinding wheel to remove the build-up of old sharpening metal and coolant
Speeds and feeds is:
the cutting speed (in m/min or m/sec of the abrasive wheel) at which grinding passes are made across surfaces
the amount of material removed in a single pass by the abrasive wheel
Records and reports may include:
product type and size
inspection information
maintenance outcomes
common and recurring faults
malfunctions and damage
hazards and incidents
and may be:
manual
a computer-based system
other appropriate organisational communication system
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices, including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use, maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the reconditioning of sawdoctoring tools
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Equipment is to include:
grinders and grinding attachments
straight edges
feeler gauges
templates
hand files
oil stones
vernier callipers
micrometers
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
Straight edge may include:
checking level and flatness of saw blades
machine alignment
alignment of mechanical parts
timber
any other surface required to be flat or level
Grinder may include:
bench and pedestal grinders with holding, clamping or profiling attachments
automatic feed
Tolerance
is the enterprise-accepted curvature of the radius on tension gauges and ratio to perfect flatness and straightness from 0 degrees for both tension gauges and straight edges
Surface texture:
is the measured roughness value of the freshly ground or filed surface on a straight edge or tension gauge
of ground or filed surfaces requires a high quality machined surface finish with edges free of any burrs, nicks or dents that may interfere with accuracy of light readings
Dealing with may include:
recycling distorted tools/gauges
sending distorted tools/gauges to landfill
Reconditioning is to include:
grinding, machining or filing the straight edge or tension gauge edges to maintain edge straightness and flatness
removing all signs of wear from reference surfaces
removing all types of distortions from tension gauge and straight edge bodies to achieve required flatness and straightness of tolerances
Tension gauge
is used to measure tension drop or curvature in wide band and circular saw blades
Radius or circle diameter
is the arc ground onto the tension gauge suited to the amount of curvature required in the blade
Dressing is to include:
cleaning or shaving the top surface of the grinding wheel to remove the build-up of old sharpening metal and coolant
Speeds and feeds is:
the cutting speed (in m/min or m/sec of the abrasive wheel) at which grinding passes are made across surfaces
the amount of material removed in a single pass by the abrasive wheel
Records and reports may include:
product type and size
inspection information
maintenance outcomes
common and recurring faults
malfunctions and damage
hazards and incidents
and may be:
manual
a computer-based system
other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently maintain sawdoctoring tools according to organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to maintaining sawdoctoring tools
following organisational policies and procedures relevant to maintaining sawdoctoring tools
maintaining sawdoctoring tools in line with prescribed organisational requirements
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently maintain sawdoctoring tools according to organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to maintaining sawdoctoring tools
following organisational policies and procedures relevant to maintaining sawdoctoring tools
maintaining sawdoctoring tools in line with prescribed organisational requirements
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| S4599 | FPICOT3211A | Maintain sawdoctoring tools | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXL51 | FWPCOT3211 | Maintain sawdoctoring tools | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J471 | FPI30711 | Certificate III in Sawdoctoring | Qualification |
| J467 | FPI30311 | Certificate III in Sawmilling and Processing | Qualification |
| J469 | FPI30511 | Certificate III in Timber Manufactured Products | Qualification |