Unit of competency Outline

Date retreived
22/07/2026 9:59 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Assemble and fit braking systems and components

Assemble and fit braking systems and components

Unit of competency
National Code
AURTTB3005
State Code
WF398
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
17/01/2013
State Implementation and Classification
Approved Date
07/08/2013
Field of Education
030503 - Vehicle Mechanics
Original Release Date
07/08/2013
Nominal Hours
30
Description
This unit covers the competence required to assemble, fit and test braking systems and associated components, including hydraulic, pneumatic, electrical and mechanical operating systems.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Notes
Elements and Performance Criteria
1. Prepare to assemble and fit braking system components
  • 1.1. Nature and scope of work requirements are identified and confirmed
  • 1.2. WHS requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work
  • 1.3. Procedures and information such as workshop manuals and specifications, and tooling, are sourced
  • 1.4. Method options are analysed and those most appropriate to the circumstances are selected and prepared
  • 1.5. Technical requirements for work to be performed are sourced and support equipment is identified and prepared
2. Assemble and fit braking system/components
  • 2.1. Braking system component assembly and fitting procedures are completed in accordance with manufacturer/component supplier specifications and tolerances
  • 2.2. Legislation, industry guidelines and enterprise policies/procedures are followed
  • 2.3. Undue damage to equipment or machinery is avoided
3. Test braking system components and analyse results
  • 3.1. Information for testing is accessed from manufacturer/ component supplier specifications and correctly interpreted
  • 3.2. Tests are carried out in accordance with manufacturer/ component supplier specifications and tolerances
  • 3.3. Testing is completed without causing damage to any component or system
  • 3.4. Test results are analysed against manufacturer/component supplier specifications
  • 3.5. Determination is made as to the serviceability of system components
  • 3.6. Failed components are tagged for further work
  • 3.7. Test results are documented in accordance with workplace requirements
4. Prepare braking system components for use or storage
  • 4.1. Inspection is made to ensure safety features are satisfied
  • 4.2. Final inspection is made to ensure work is to workplace expectations
  • 4.3. Components are cleaned and/or stored to workplace expectations
  • 4.4. Job card is processed in accordance with workplace procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Braking components
May include hydraulic, pneumatic over hydraulic, vacuum over hydraulic, electric, electric over hydraulic and pneumatic braking systems
WHS
WHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of material, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances
Personal protective equipment
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices
Safe operating procedures
Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors
WHS
Emergency procedures related to this unit are to include but may not be limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation
Environmental requirements
Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management
Quality requirements
Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures
Statutory/regulatory authorities
Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice
Tooling and equipment
Tooling and equipment may include hand tooling, power tooling, cutting equipment, measuring equipment, lifting equipment, brake bleeding equipment, testing equipment and pipe bending and flaring equipment
Materials
Materials may include spare parts, lubricants and cleaning materials
Communications
Communications are to include, but are not limited to verbal and visual instructions and fault documenting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers
Information/documents
Sources of information/documents may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
safe work procedures related to assembling, fitting and testing of braking systems and associated components
regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules
engineer's design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian Standards
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence in this unit signifies ability to transfer competence to changing circumstances and to respond to unusual circumstances in the critical aspects of:
observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
conducting component assembly fitting and testing in accordance with workplace and manufacturer/ component supplier requirements
interpreting test results
completing assembly and fitting of braking components within workplace timeframes
presentation of components to customer in compliance with workplace requirements
Context of, and specific resources for assessment
Application of competence is to be assessed in the workplace or simulated worksite
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints
Assessment is to comply with regulatory requirements, including Australian Standards
The following resources should be made available:
workplace location or simulated workplace
material relevant to the assembly, fitting and testing of braking systems and associated components
equipment, hand and power tooling appropriate to the assembly, fitting and testing of braking systems and associated components
activities covering mandatory task requirements
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies
Assessment may be applied under project related conditions and require evidence of process
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role
Guidance information for assessment
Replaces
State Code National Code Title Type
W5059 AURT310104A Assemble and fit braking systems/components Unit of competency
Replaced By
State Code National Code Title Type
AXA86 AURTTB005 Assemble and fit braking system components Unit of competency