Unit of competency Outline

Date retreived
22/07/2026 3:03 PM AWST

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Set up for basic coating

Set up for basic coating

Unit of competency
National Code
ICPPR271C
State Code
D3162
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
05/07/2010
State Implementation and Classification
Approved Date
09/09/2014
Field of Education
030103 - Printing
Original Release Date
09/09/2014
Nominal Hours
30
Description
This unit describes the performance outcomes, skills and knowledge required to set up for routine spot or overall coating.
Notes
Elements and Performance Criteria
1. Confirm job specifications
  • 1.1. Job requirements are read and interpreted from job documentation or production control system
  • 1.2. Set up is carried out correctly in minimum time with minimum wastage
  • 1.3. Availability of all job related components is checked
2. Set up reel system (OR Element 3)
  • 2.1. Unwind and rewind reels are is set up and adjusted according to job specifications
  • 2.2. Webbing procedures are carried out and web-control system is set up and adjusted according to job specifications
  • 2.3. Reels are spliced/joined according to job specifications
  • 2.4. Printed web viewing devices are set up and adjusted according to job specifications
  • 2.5. Set off/marking prevention devices are set up and adjusted according to job specifications
3. Set up sheet system (OR Element 2)
  • 3.1. Feeder and delivery is set up and adjusted according to job specifications
  • 3.2. Sheet pick-up and transportation system is set up and adjusted according to job specifications
  • 3.3. Transfer and control systems are set up and adjusted according to job specifications
  • 3.4. Substrate is removed from process according to job instructions
  • 3.5. Set off/marking prevention devices are set up and adjusted according to job specifications
4. Select and prepare coating
  • 4.1. Coating is selected according to job specifications and end-user requirements
  • 4.2. Quality and suitability of coating is checked and appropriate action is taken
  • 4.3. Coatings and additives are prepared according to OHS requirements, and manufacturer's/supplier's instructions with suitable precautions to minimise waste
  • 4.4. Correct weight/volume of coating is prepared to match the requirements of the job specification and the coating process
  • 4.5. Check the viscosity of coating is correct for the job
  • 4.6. Formulation of the coating is appropriately recorded
5. Set up machine for coating
  • 5.1. Appropriate rollers/cylinders are selected and secured to the machine and set
  • 5.2. Application system is set up and adjusted according to job specifications
  • 5.3. Coating delivery system is set up with correct flow and return flow determined by air pressure or pump speeds and adjusted according to job specifications
  • 5.4. Cut a coating blanket or install a plate for non-image areas
  • 5.5. Check that blanket or plate packing is suitable to the job
  • 5.6. Check that the coating temperature is suitable for the job
  • 5.7. Drying system is set up and adjusted according to job specifications
6. Conduct proof run
  • 6.1. Material to be used for proof is organised correctly
  • 6.2. Machine is set up and operated to produce a specified proof according to OHS requirements, manufacturer's specifications and enterprise procedures
  • 6.3. Proof is visually inspected and/or tested or laboratory testing organised according to enterprise procedures
  • 6.4. Production does not commence without client OK or authority where appropriate
  • 6.5. Results are interpreted and adjustment changes are carried out according to product and machine specifications
  • 6.6. Adjustment changes are carried out according to product and machine specifications
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Substrate handling may include:
narrow or wide reel handling, and small and large sheet systems.
Coatings may include:
a range of aqueous coatings, UV varnishes and machine varnishes.
Machines may include:
a range of printing machines or dedicated coating machines with manual, semi-automated, fully automated or computerised process control.
Colour matching systems may include:
use of visual colour assessment and densitometry to match basic standard tints under controlled lighting conditions.
In-line processes may include:
minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, date coding, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.
Substrate types may include:
paper and paper board and other substrates as appropriate.
Routine may include:
routine within this context relates to the set up and production of print runs. The set up of equipment and production is straightforward and does not involve a significant amount of deviation from using standard equipment settings. In this sense, routine does not refer to a job that an individual might repeat on a regular basis.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
set up rollers and the reel or sheet systems for coating a range of aqueous coatings, UV varnishes and machine varnishes. The individual will conduct a proof run and adjust settings to ensure production speeds are attained
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate
demonstrate an ability to find and use information relevant to the task from a variety of information sources
demonstrate all safety devices on the machine
set up for TWO basic coating operations (one spot coating and one overall coating and if possible including at least ONE in-line process) according to manufacturer's and job specifications, enterprise procedures and the Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.

Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
printing machines or dedicated coating machines.

Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPSU201C Prepare, load and unload reels and cores on and off machine
ICPSU202C Prepare, load and unload product on and off machine
ICPSU207C Prepare machine for operation (basic)
ICPSU211C Prepare ink and additives
ICPPR272C Produce basic coated product.
Replaces
State Code National Code Title Type
D0425 ICPPR271B Set up for basic coating Unit of competency
Replaced By
State Code National Code Title Type
AUP35 ICPPRN271 Set up for basic coating Unit of competency