Unit of competency Outline
Date retreived
22/07/2026 7:05 AM AWST
22/07/2026 7:05 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate a high speed wrapping process
Operate a high speed wrapping process
Unit of competency
National Code
FDFOP2022A
FDFOP2022A
State Code
D4610
D4610
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
31/07/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
31/07/2014
Nominal Hours
45
Description
This unit of competency covers the skills and knowledge required to set up, operate, adjust and shut down a primary packaging process using high speed wrapping equipment to enclose product in a sealed, airtight film/cello package
Notes
Elements and Performance Criteria
1. Prepare the wrapping equipment and process for operation
- 1.1. Materials and packaging components/consumables are confirmed and available to meet production requirements
- 1.2. Pre-start checks are carried out on process and related equipment to confirm readiness for use
- 1.3. Packaging components/consumables are loaded/positioned to meet requirements
- 1.4. Parameters are set to meet safety and packaging requirements
2. Operate and monitor the wrapping process
- 2.1. The process is started and operated according to workplace procedures
- 2.2. Equipment is monitored to identify variation in operating conditions
- 2.3. Variation in equipment operation is identified and maintenance requirements are reported according to workplace reporting requirements
- 2.4. Packaging quality and seal integrity is monitored to confirm that specifications are met
- 2.5. Out-of-specification process outcomes are identified, rectified and/or reported to maintain the process within specification
- 2.6. The work area is maintained according to housekeeping standards
- 2.7. Work is conducted in accordance with workplace environmental guidelines
- 2.8. Workplace records are maintained according to workplace recording requirements
3. Shut down the wrapping process
- 3.1. The appropriate shutdown procedure is identified
- 3.2. The process is shut down according to workplace procedures
- 3.3. Maintenance requirements are identified and reported
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company policies and procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes:
the Food Standards Code, including labelling, weights and measures legislation
legislation covering food safety, environmental management, OHS, anti-discrimination and equal opportunity
When applied to the pharmaceutical industry, relevant Good Manufacturing Practice (GMP) codes apply in place of the Australian Food Standards Code and reference to food safety is replaced by GMP
Workplace information
Workplace information may include:
standard operating procedures (SOPs)
specifications
production schedules and instructions
manufacturers' advice
standard forms and reports
High speed wrapping processes and related equipment
A high speed wrapping process and related equipment may include:
conveyor systems transferring product to and from wrappers
wrapper
check weighers
metal detectors
ink jet coders
Related processes typically involve:
secondary packing into boxes, bags or other containers
Shutdown procedures
Shutdown procedures may include:
cleaning (in some cases cleaning may be carried out by a dedicated cleaning crew)
Operation of equipment and processes
Operation of equipment and processes may require:
the use of process control panels and systems
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company policies and procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes:
the Food Standards Code, including labelling, weights and measures legislation
legislation covering food safety, environmental management, OHS, anti-discrimination and equal opportunity
When applied to the pharmaceutical industry, relevant Good Manufacturing Practice (GMP) codes apply in place of the Australian Food Standards Code and reference to food safety is replaced by GMP
Workplace information
Workplace information may include:
standard operating procedures (SOPs)
specifications
production schedules and instructions
manufacturers' advice
standard forms and reports
High speed wrapping processes and related equipment
A high speed wrapping process and related equipment may include:
conveyor systems transferring product to and from wrappers
wrapper
check weighers
metal detectors
ink jet coders
Related processes typically involve:
secondary packing into boxes, bags or other containers
Shutdown procedures
Shutdown procedures may include:
cleaning (in some cases cleaning may be carried out by a dedicated cleaning crew)
Operation of equipment and processes
Operation of equipment and processes may require:
the use of process control panels and systems
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
conduct pre-start checks on machinery used for high speed wrapping
start, operate, monitor and adjust process equipment to achieve required quality outcomes
take corrective action in response to typical faults and inconsistencies
complete workplace records as required
apply safe work practices and identify OHS hazards and controls
safely shut down equipment
apply food safety procedures.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, food safety, quality and environmental requirements, stock flow systems and production/packaging schedules
information on equipment capacity and operating parameters
specifications, control points and operating parameters
high speed wrapping machine and related equipment and services
materials to be wrapped, cello/film and other packaging components/consumables
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.
Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface
MSL973001A Perform basic tests.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
conduct pre-start checks on machinery used for high speed wrapping
start, operate, monitor and adjust process equipment to achieve required quality outcomes
take corrective action in response to typical faults and inconsistencies
complete workplace records as required
apply safe work practices and identify OHS hazards and controls
safely shut down equipment
apply food safety procedures.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, food safety, quality and environmental requirements, stock flow systems and production/packaging schedules
information on equipment capacity and operating parameters
specifications, control points and operating parameters
high speed wrapping machine and related equipment and services
materials to be wrapped, cello/film and other packaging components/consumables
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.
Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface
MSL973001A Perform basic tests.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W1178 | FDFZPKHSW2A | Operate a high speed wrapping process | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BBG42 | FBPOPR2022 | Operate a high speed wrapping process | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| D678 | FDF20111 | Certificate II in Food Processing | Qualification |
| D681 | FDF20911 | Certificate II in Food Processing (Sales) | Qualification |
| BDI4 | AMP20116 | Certificate II in Meat Processing (Food Services) | Qualification |
| D679 | FDF20211 | Certificate II in Pharmaceutical Manufacturing | Qualification |
| S764 | FDF20510 | Certificate II in Retail Baking Assistance | Qualification |