Unit of competency Outline

Date retreived
22/07/2026 3:16 PM AWST

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Remove and replace conveyor belts

Remove and replace conveyor belts

Unit of competency
National Code
PMBPROD367
State Code
BAI33
TGA Status
Replaced
DTWD Status
Transition (Replaced)
Current Release Number
1.00
Current Release Date
22/06/2016
View on TGA
State Implementation and Classification
Approved Date
05/08/2016
Field of Education
030701 - Mechanical Engineering
Original Release Date
05/08/2016
Nominal Hours
10
Description
This unit of competency covers the skills and knowledge required to remove and replace conveyor belts in contracted, on-site locations. It applies to all types of industrial conveyor belts (e.g. steel cord, fabric reinforced ply belts and solid woven belts) in standard configurations. Removal may be via de-tensioning and removal or by joining to a new belt for removal.This unit of competency applies to experienced operators who are required to prepare equipment, tools, materials and conditions, use the appropriate removal method, track on and commission the new belt, make adjustments to remedy faults and non-conformity and solve problems within area of responsibility. This unit of competency applies to an experienced operator demonstrating theoretical and technical knowledge and well developed skills in situations that require some discretion and judgement. The operator may work alone or as a member of a team or group and will work in liaison with other shift team members, team leader and supervisor, as appropriate.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1 Plan for conveyor belt replacement
  • 1.1 Review belt specifications and work order documentation
  • 1.2 Identify hazards and risk controls
  • 1.3 Review plan to ensure that downtime is minimised, materials are used economically and quality standards are met
  • 1.4 Ensure that all permissions and permits have been obtained
  • 1.5 Ensure that all required equipment, tools and materials are available and have been checked for condition, quality and compliance tags
  • 1.6 Ensure that a safe work area has been established
2 Remove and replace conveyor belt
  • 2.1 Examine the conveyor system for and eliminate sources of potential belt damage
  • 2.2 Facilitate removal of conveyed materials from the belt
  • 2.3 Identify and eliminate any residual dangerous or hazardous substances or contaminants
  • 2.4 Ensure conveyor equipment is disengaged and locked out.
  • 2.5 Remove tension from belt, as required
  • 2.6 Set up equipment to appropriately support the removal and replacement of belt, without unnecessary twisting or bending
  • 2.7 Remove existing belt and track replacement belt onto rollers
  • 2.8 Store removed belt appropriately
  • 2.9 Ensure new belt is spliced according to procedures
3 Commission conveyor belt
  • 3.1 Inspect belt condition for imperfections or irregularities
  • 3.2 Start conveyor or monitor start up to procedures
  • 3.3 Monitor and adjust tracking, speed and tensions as required
  • 3.4 Observe belt in operation and identify conditions which may require emergency shutdown of equipment
  • 3.5 Give appropriate notice of any impending shutdown to procedures
  • 3.6 Follow shutdown procedures.
4 Clean work area.
  • 4.1 Clean work area and return to approved condition
  • 4.2 Follow all waste and recycling procedures
  • 4.3 Complete documentation
5 Anticipate and solve problems
  • 5.1 Recognise a problem or a potential problem
  • 5.2 Determine problems needing priority action
  • 5.3 Refer problems outside area of responsibility to appropriate person, with possible causes
  • 5.4 Seek information and assistance as required to solve problems
  • 5.5 Solve problems within area of responsibility
  • 5.6 Follow through items initiated until final resolution has occurred
No information
No information
Replaces
State Code National Code Title Type
W7661 PMBPROD367B Remove and replace conveyor belts Unit of competency
Replaced By
State Code National Code Title Type
ODB40 PMBPROD367E Remove and replace conveyor belts Unit of competency
State Code National Code Title Type
BCT3 PMB30116 Certificate III in Polymer Processing Qualification
BCU0 PMB40116 Certificate IV in Polymer Technology Qualification