Unit of competency Outline
Date retreived
22/07/2026 7:40 AM AWST
22/07/2026 7:40 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Repair and align motorcycle frames
Repair and align motorcycle frames
Unit of competency
National Code
AURJTY3001
AURJTY3001
State Code
WF194
WF194
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
08/07/2013
Field of Education
030511 - Panel Beating
Original Release Date
08/07/2013
Nominal Hours
20
Description
This unit covers the competence required to carry out inspection and determine repairs required, replace and repair components and align motorcycle frame/components.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Notes
Elements and Performance Criteria
1. Prepare to undertake frame alignment and repair
- 1.1. The nature and scope of the work requirements are identified and confirmed.
- 1.2. WHS requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work.
- 1.3. Procedures and information such as workshop manuals and specifications, and tooling, are sourced.
- 1.4. Method options are analysed and those most appropriate to the circumstances are selected and prepared.
- 1.5. Technical and/or calibration requirements for frame alignment and repair are sourced and support equipment is identified and prepared.
2. Inspect and measure to determine repair requirements
- 2.1. Information is accessed and interpreted from manufacturer/ component supplier specifications.
- 2.2. Detailed inspection report is prepared to guide the assessment of repair options.
- 2.3. Work is completed without causing damage to any component or system.
- 2.4. Inspection activities are carried out according to industry regulations/guidelines, WHS legislation, and enterprise procedures/policies.
- 2.5. Results of inspection are documented/processed in accordance with enterprise requirements.
3. Replace and repair frame components
- 3.1. Information is accessed and interpreted from manufacturer/ component supplier specifications.
- 3.2. Repair/replacement is completed without causing damage to any component or system.
- 3.3. Replacement and repair activities are carried out according to industry regulations/guidelines, WHS legislation, and enterprise procedures/policies.
4. Align frame and components
- 4.1. Information is accessed and interpreted from manufacturer/ component supplier specifications.
- 4.2. Alignment of frame and components is carried out in accordance with vehicle manufacturer/component supplier specifications for methods, equipment used and tolerances.
- 4.3. Alignment is completed without causing damage to any component or system.
- 4.4. All alignment activities are carried out according to industry regulations/guidelines, WHS legislation, and enterprise procedures/policies.
5. Prepare frame for delivery to customer and/or storage
- 5.1. Alignment/repair documentation completed.
- 5.2. Final inspection is made to ensure protective guards, safety features and cowlings are in place
- 5.3. Final inspection is made to ensure work is to workplace expectations.
- 5.4. Frame is prepared and/or stored to workplace expectations.
- 5.5. Job card is processed in accordance with workplace procedures.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Repairs and alignment methods
Repair and alignment methods are to include:
visual, aural and functional assessment (including damage, wear and breakage)
using principles, angles and geometry of vehicle wheel and frame alignment.
WHS
WHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances.
Personal protective equipment
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.
Safe operating procedures
Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors.
Emergency procedures
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation.
Environmental requirements
Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.
Quality requirements
Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.
Statutory/regulatory authorities
Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice.
Tooling and equipment
Tooling and equipment may include hand tooling, power tooling, specialist tooling for removal/adjustment, measuring equipment, pressing equipment, heating equipment, pullers, welders - MMAW, oxy, GMAW, GTAW, lifting equipment, testing equipment and air operated equipment.
Materials
Materials may include spare parts and cleaning materials.
Communications
Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.
Information/documents
Sources of information/documents may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
safe work procedures related to repair and alignment of motorcycle frames
regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules
engineer's design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian Standards.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Repairs and alignment methods
Repair and alignment methods are to include:
visual, aural and functional assessment (including damage, wear and breakage)
using principles, angles and geometry of vehicle wheel and frame alignment.
WHS
WHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances.
Personal protective equipment
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.
Safe operating procedures
Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors.
Emergency procedures
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation.
Environmental requirements
Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.
Quality requirements
Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.
Statutory/regulatory authorities
Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice.
Tooling and equipment
Tooling and equipment may include hand tooling, power tooling, specialist tooling for removal/adjustment, measuring equipment, pressing equipment, heating equipment, pullers, welders - MMAW, oxy, GMAW, GTAW, lifting equipment, testing equipment and air operated equipment.
Materials
Materials may include spare parts and cleaning materials.
Communications
Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.
Information/documents
Sources of information/documents may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
safe work procedures related to repair and alignment of motorcycle frames
regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules
engineer's design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian Standards.
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:
observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
accurately interpreting measurements
conducting the repair and alignment of a range of frames in accordance with the workplace and manufacturer/component supplier requirements
completing repair and alignment of frames and associated components within workplace timeframes
frame presentation to customer in compliance with workplace requirements
completing workplace documentation.
Context of, and specific resources for assessment
Application of competence is to be assessed in the workplace or simulated worksite.
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with regulatory requirements, including Australian Standards.
The following resources should be made available:
workplace location or simulated workplace
materials relevant to repair and alignment of motorcycle frames
equipment, hand and power tooling appropriate to repair and alignment of motorcycle frames
activities covering mandatory task requirements
specifications and work instructions.
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package.
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.
Assessment may be applied under project related conditions and require evidence of process.
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:
observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
accurately interpreting measurements
conducting the repair and alignment of a range of frames in accordance with the workplace and manufacturer/component supplier requirements
completing repair and alignment of frames and associated components within workplace timeframes
frame presentation to customer in compliance with workplace requirements
completing workplace documentation.
Context of, and specific resources for assessment
Application of competence is to be assessed in the workplace or simulated worksite.
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with regulatory requirements, including Australian Standards.
The following resources should be made available:
workplace location or simulated workplace
materials relevant to repair and alignment of motorcycle frames
equipment, hand and power tooling appropriate to repair and alignment of motorcycle frames
activities covering mandatory task requirements
specifications and work instructions.
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package.
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.
Assessment may be applied under project related conditions and require evidence of process.
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W5208 | AURV328166A | Repair and align motorcycle frames | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXC88 | AURJTY001 | Repair and align motorcycle frames | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J397 | AUR30912 | Certificate III in Motorsport Technology | Qualification |