Unit of competency Outline

Date retreived
22/07/2026 5:22 AM AWST

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Apply liquid surface coatings

Apply liquid surface coatings

Unit of competency
National Code
PMBPROD249B
State Code
W7581
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/05/2011
State Implementation and Classification
Approved Date
08/12/2008
Field of Education
030305 - Materials Engineering
Original Release Date
08/12/2008
Nominal Hours
40
Description
This competency covers the application of surface coatings by hand, spray gun or immersion and the resolving of routine problems to procedure.
Notes
Elements and Performance Criteria
1. Check work requirements.
  • 1.1 Identify work requirements from production plan or request.
  • 1.2 Select and check appropriate equipment or tool/s, techniques and materials to be used.
  • 1.3 Recognise requirements which may not be in accordance with usual practice.
  • 1.4 Ask questions of appropriate person to confirm non standard job specifications.
  • 1.5 Ensure housekeeping is to requirements.
  • 1.6 Identify hazards associated with the job and take appropriate action.
  • 1.7 Perform other pre-operational checks in accordance with procedures
2. Start up surface coating equipment to procedures.
  • 2.1 Conduct pre-start check on equipment.
  • 2.2 Start coating equipment to procedures.
3. Apply surface coating.
  • 3.1 Check process is operating within required limits.
  • 3.2 Check coating is in specification and to required quality standard.
  • 3.3 Maintain supply of material(s) as required.
  • 3.4 Collect and segregate scrap, waste and other materials as required.
  • 3.5 Complete logs and records as required.
  • 3.6 Keep equipment and work area clean.
  • 3.7 Shut down equipment as required.
4. Respond to routine problems in accordance with procedures.
  • 4.1 Recognise known faults that occur during the operation.
  • 4.2 Identify and take action on causes of routine faults.
  • 4.3 Log problems as required.
  • 4.4 Identify non-routine problems and report to designated person.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency applies to all surface coating operations using liquid coatings. It includes the operation of all relevant additional equipment where that equipment is integral to the coating process.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
coating equipment (such as brushes, spray guns film coaters, immersion equipment)
additional equipment (such as vapour extraction, application booths)
manual handling aids (such as hand carts, trolleys)
hoists/lifting equipment not requiring any special permits or licences
relevant personal protective equipment.
Hazards
Typical hazards include:
spills and splashes
toxic fumes or vapours
hazardous materials
manual handling hazards
flammable vapours.
Problems
'Respond to routine problems' means apply known solutions to a limited range of predictable problems. Typical process and product problems may include:
incorrect selection of materials
variations in materials
contamination of materials or product surface
inappropriate application of coatings
dust and other contamination
drying rates
film thickness variation
film application rates
coverage and opacity
products with surface or other faults.
Appropriate action for non-routine problems may be reporting to designated person or other action specified in the procedures.
Variables
Key variables to be monitored include:
spray patterns
materials consistency
finished colour
surface finish
product integrity and general conformance to specifications
coating viscosity
solvent/thinner blend ratios.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required skills and knowledge, the Range Statement and the Assessment Guidelines for this Training Package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
apply the required skills and knowledge to operate surface coating equipment
apply approved procedures.
Consistent performance should be demonstrated. For example, look to see that:
surface coating production standards are met consistently
all safety procedures are followed.
Assessment method and context
Assessment will occur using industrial surface coating equipment and will be undertaken in a work-like environment
Competence in this unit may be assessed:
using appropriate surface coating equipment or tool/s requiring demonstration of operation and emergency stop procedures
in a situation allowing for the generation of evidence of the ability to respond to problems
by using suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
State Code National Code Title Type
C5621 PMBPROD249A Apply liquid surface coatings Unit of competency
Replaced By
State Code National Code Title Type
BAJ14 PMBPROD249 Apply liquid surface coatings Unit of competency