Unit of competency Outline

Date retreived
22/07/2026 8:20 AM AWST

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Weld plastic pipe using fusion method

Weld plastic pipe using fusion method

Unit of competency
National Code
CPCPCM3012A
State Code
D7419
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
19/05/2011
State Implementation and Classification
Approved Date
10/07/2012
Field of Education
040327 - Plumbing
Original Release Date
10/07/2012
Nominal Hours
8
Description
This unit of competency specifies the outcomes required to fusion weld polyethylene (PE), polypropylene (PP) and polybutylene (PB) (approved as per Australian standards) polymer pipes, and test joints in plastic pipe up to DN300 for water, sanitary and stormwater application only.
Notes
Elements and Performance Criteria
1. Prepare for work.
  • 1.1. Job drawings and specifications are obtained from job supervisor and job requirements.
  • 1.2. Safety (OHS) requirements associated with the fusion welding of PE pipes, and workplace environmental requirements, are adhered to throughout the work.
  • 1.3. Quality assurance requirements are identified and adhered to in accordance with workplace requirements.
  • 1.4. Tasks are planned and sequenced in conjunction with others involved in or affected by the work.
  • 1.5. Tools, equipment and materials for the fusion welding of approved polymer pipes, including personal protective equipment (PPE), are selected and checked for serviceability.
  • 1.6. Work area is prepared to support efficient fusion welding of approved polymer pipes.
2. Identify welding requirements.
  • 2.1. Welding requirements are identified from specifications or given information.
  • 2.2. Welding equipment is assembled and checked for correct operation in accordance with manufacturer instructions.
3. Weld and pressure test pipes.
  • 3.1. Joints are prepared using tools and techniques in accordance with standards and job specifications.
  • 3.2. Test welds are undertaken and verified in accordance with job specifications.
  • 3.3. Fusion welds are carried out in accordance with standards, plans and specifications.
  • 3.4. Fusion welds are visually inspected for conformance to standards.
  • 3.5. Pipe joints are pressure tested and inspected in accordance with standards and job specifications.
  • 3.6. Test details and monitored results are checked for accuracy and documented in accordance with requirements of regulatory authority and plans and specifications.
4. Clean up.
  • 4.1. Work area is cleared and materials disposed of or recycled in accordance with state or territory statutory and regulatory authority legislation and workplace procedures.
  • 4.2. Tools and equipment are cleaned, checked, maintained and stored in accordance with manufacturer recommendations and workplace procedures.
  • 4.3. Information is accessed and documentation completed in accordance with workplace requirements.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Safety (OHS) is to be in accordance with commonwealth, state and territory legislation and regulations and may include:
handling of materials
hazard control
hazardous materials and substances
personal protective clothing and equipment prescribed under legislation, regulations and workplace policies and practices
safe operating procedures, including recognising and preventing hazards associated with:
dangerous materials
surrounding structure and facilities
trip hazards
use of PE welding equipment
work site visitors and the public
working in confined spaces
working in proximity to others
use of firefighting equipment
use of first aid equipment
use of tools and equipment
workplace environment and safety.
Environmental requirements cover:
clean-up protection
waste management.
Quality assurance requirements may include:
Environment Protection Authority (EPA)
internal company quality assurance policy and risk management strategy
International Standards Organisation
site safety plan
workplace operations and procedures.
Tools and equipment include:
approved polymer welding equipment
hand and power tools
measuring equipment.
Materials:
include PE pipe
may include:
emerging technologies of PP and PB
other approved materials.
Statutory and regulatory authorities include:
gasfitting authority
state or territory statutory authority
statutory plumbing authority.
Information may include:
charts and hand drawings
diagrams or sketches
instructions issued by authorised organisational or external personnel
manufacturer specifications and instructions
material safety data sheets (MSDS)
memos
organisation work specifications and requirements
regulatory and legislative requirements, particularly those pertaining to:
building codes
OHS and environmental requirements
plumbing regulations
relevant Australian standards
safe work procedures relating to the fusion welding of approved polymer pipes
signage
verbal, written and graphical instructions
work bulletins
work schedules, plans and specifications.
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
This unit of competency could be assessed in the workplace or a close simulation of the workplace environment providing that simulated or project-based assessment techniques fully replicate plumbing and services workplace conditions, materials, activities, responsibilities and procedures.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
A person who demonstrates competency in this unit must be able to provide evidence of:
locating, interpreting and applying relevant information, standards and specifications to perform fusion welding of approved polymer pipes
applying safety requirements throughout the work sequence, including the use of PPE
as a minimum the ability to, given the plans and specifications, butt weld up to four joints and weld with electro-fusion sockets up to two joints in up to DN300 approved polymer pipes, using appropriate fusion welding processes with all welds being in horizontal or vertical and tested to manufacturer recommendations, ensuring:
correct identification of requirements and details of proposed cuts
correct selection and use of appropriate processes, tools and equipment
completing all work to specification
compliance with regulations, standards and organisational quality procedures and processes
communicating and working effectively and safely with others.
Context of and specific resources for assessment
This competency is to be assessed using standard and authorised work practices, safety requirements and environmental constraints.
Assessment of essential underpinning knowledge will usually be conducted in an off-site context.
Assessment is to comply with relevant regulatory or Australian standards' requirements.
Resource implications for assessment include:
an induction procedure and requirement
realistic tasks or simulated tasks covering the minimum task requirements
relevant specifications and work instructions
tools and equipment appropriate to applying safe work practices
support materials appropriate to activity
workplace instructions relating to safe working practices and addressing hazards and emergencies
material safety data sheets
research resources, including industry related systems information.
Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.
Method of assessment
Assessment methods must:
satisfy the endorsed Assessment Guidelines of the Construction, Plumbing and Services Training Package
include direct observation of tasks in real or simulated work conditions, with questioning to confirm the ability to consistently identify and correctly interpret the essential underpinning knowledge required for practical application
reinforce the integration of employability skills with workplace tasks and job roles
confirm that competency is verified and able to be transferred to other circumstances and environments.
Validity and sufficiency of evidence requires that:
competency will need to be demonstrated over a period of time reflecting the scope of the role and the practical requirements of the workplace
where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice, with a decision on competency only taken at the point when the assessor has complete confidence in the person's demonstrated ability and applied knowledge
all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence.
Assessment processes and techniques should as far as is practical take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.
Supplementary evidence of competency may be obtained from relevant authenticated documentation from third parties, such as existing supervisors, team leaders or specialist training staff.
Replaces
State Code National Code Title Type
W9642 CPCPCM3002A Weld plastic pipe using fusion method Unit of competency
Replaced By
State Code National Code Title Type
WF845 CPCPCM3022A Weld polyethylene and polypropylene pipes using fusion method Unit of competency