Unit of competency Outline

Date retreived
22/07/2026 3:21 PM AWST

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Weld polyethylene and polypropylene pipes using fusion method

Weld polyethylene and polypropylene pipes using fusion method

Unit of competency
National Code
CPCPCM3022A
State Code
WF845
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
07/02/2013
State Implementation and Classification
Approved Date
20/06/2014
Field of Education
030711 - Boilermaking And Welding
Original Release Date
20/06/2014
Nominal Hours
8
Description
This unit of competency specifies the outcomes required to fusion weld polyethylene (PE) and polypropylene (PP) (approved as per Australian standards) polymer pipes, and test joints in polymer pipe up to DN100 for water, sanitary and stormwater application only.
Notes
Elements and Performance Criteria
1 Prepare for work.
  • 1.1 Plans and specifications are obtained from job supervisor and job requirements.
  • 1.2 Work health and safety (WHS) and environmental requirements associated with the fusion welding of polymer pipes areadhered to throughout the work.
  • 1.3 Quality assurance requirements are identified and adhered to according to workplace requirements.
  • 1.4 Tasks are planned and sequenced in conjunction with others involved in or affected by the work.
  • 1.5 Materials, welding parameters and techniques are identified as required.
  • 1.6 Tools, equipmentand materials for the fusion welding of approved polymer pipes, including personal protective equipment (PPE), are selected and checked for serviceability.
  • 1.7 Work area is prepared to support efficient fusion welding of approved polymer pipes.
  • 1.8 Sustainability principles and concepts are observed when preparing for and undertaking work process.
2 Identify welding requirements.
  • 2.1 Welding requirements are identified from plans and specifications or given information.
  • 2.2 Welding equipment is assembled and checked for correct operation according to manufacturer instructions.
3 Weld and pressure test pipes.
  • 3.1 Joints are prepared using tools and techniques according to standards and manufacturer specifications.
  • 3.2 Test welds are undertaken and verified according to job specifications.
  • 3.3 Fusion welds are carried out according to standards, plans, and job and manufacturer specifications.
  • 3.4 Fusion welds are visually inspected for compliance with standards and manufacturer specifications.
  • 3.5 Pipe joints are pressure tested and inspected according to standards and job specifications.
  • 3.6 Test details and monitored results are checked for accuracy and documented according to requirements of regulatory authority and plans and specifications.
4 Clean up.
  • 4.1 Work area is cleared and materials disposed of, reused or recycled according to legislation, regulations, codes of practice and job specification.
  • 4.2 Tools and equipment are cleaned, checked, maintained and stored according to manufacturers’ recommendations and workplace procedures.
  • 4.3 Informationis accessed and documentation completed according to workplace requirements.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Work health and safety is to be according to commonwealth, state and territory legislation and regulations and may include:
handling of materials
hazard control
hazardous materials and substances
personal protective clothing and equipment prescribed under legislation, regulations and workplace policies and practices
safe operating procedures, including recognising and preventing hazards associated with:
dangerous materials
electricity
surrounding structure and facilities
trip hazards
use of polymer pipe welding equipment
work site visitors and the public
working in confined spaces
working in proximity to others
use of firefighting equipment
use of first aid equipment
use of tools and equipment
workplace environment and safety.

Environmental requirements cover:
air pollution precautions
clean-up protection
waste management.

Quality assurance requirements may include:
Environment Protection Authority (EPA)
environmental policy
commonwealth, state or territory, and local authorities administering applicable Acts, regulations and codes of practice
industry guidelines
internal company quality assurance policy and risk management strategy
International Standards Organisation
statutory requirements
site safety plan
workplace operations and procedures.

Tools and equipment may include:
approved polymer welding equipment
approved surface preparation equipment and material
hand and power tools
measuring equipment.

Materials may include:
polyethylene
polypropylene
polybutylene.

Sustainability principles and concepts:
cover the current and future social, economic and environmental use of resources
may include:
appropriate material selection to ensure minimal environmental impact
efficient use and recycling of material
efficient energy usage
disposing of waste material to ensure minimal environmental impact.

Welding requirements may include:
identifying pipe diameters
identifying welding machine type and operating data
materials and pipes supplied being compatible for welding from specifications
preparation according to pipe manufacturer specifications
welding temperature, welding time and cooling time according to manufacturer specifications.

Information may include:
charts and hand drawings
instructions issued by authorised organisational or external personnel
manufacturer specifications and instructions
material safety data sheets (MSDS)
memos
organisation work specifications and requirements
plans and sketches
regulatory and legislative requirements, particularly those pertaining to:
WHS and environmental requirements
plumbing regulations
relevant Australian standards
safe work procedures relating to the fusion welding of approved polymer pipes
signage
verbal, written and graphical instructions
work bulletins
work schedules, plans and specifications.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
This unit of competency could be assessed in the workplace or a close simulation of the workplace environment providing that simulated or project-based assessment techniques fully replicate plumbing and services workplace conditions, materials, activities, responsibilities and procedures.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
A person who demonstrates competency in this unit must be able to provide evidence of:
locating, interpreting and applying relevant information, standards and specifications to perform fusion welding of approved polymer pipes
applying safety requirements throughout the work sequence, including electrical safety requirements and the use of personal protective clothing and equipment
given the plans and specifications, butt fusion welding two joints and electro-fusion weld one socket joint up to DN100 on approved polymer pipes, using appropriate fusion welding processes and a visual inspection to manufacturer recommendations or other approved methods, ensuring:
application of sustainability principles and concepts
correct identification of requirements and details of proposed cuts
correct selection and use of appropriate processes, tools and equipment
completing all work to specification
compliance with regulations, standards and organisational quality procedures and processes
communicating and working effectively and safely with others.

Context of and specific resources for assessment
This competency is to be assessed using standard and authorised work practices, safety requirements and environmental constraints.
Assessment of essential underpinning knowledge will usually be conducted in an off-site context.
Assessment is to comply with relevant regulatory or Australian standards' requirements.
Resource implications for assessment include:
an induction procedure and requirement
realistic tasks or simulated tasks covering the minimum task requirements
relevant specifications and work instructions
tools and equipment appropriate to applying safe work practices
support materials appropriate to activity
workplace instructions relating to safe work practices and addressing hazards and emergencies
material safety data sheets
research resources, including industry-related systems information.
Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.

Method of assessment
Assessment methods must:
satisfy the endorsed Assessment Guidelines of the Construction, Plumbing and Services Training Package
include direct observation of tasks in real or simulated work conditions, with questioning to confirm the ability to consistently identify and correctly interpret the essential underpinning knowledge required for practical application
reinforce the integration of employability skills with workplace tasks and job roles
confirm that competency is verified and able to be transferred to other circumstances and environments.
Validity and sufficiency of evidence requires that:
competency will need to be demonstrated over a period of time reflecting the scope of the role and the practical requirements of the workplace
where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice, with a decision on competency only taken at the point when the assessor has complete confidence in the person's demonstrated ability and applied knowledge
all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence.
Assessment processes and techniques should as far as is practical take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.
Supplementary evidence of competency may be obtained from relevant authenticated documentation from third parties, such as existing supervisors, team leaders or specialist training staff.
Replaces
State Code National Code Title Type
D7419 CPCPCM3012A Weld plastic pipe using fusion method Unit of competency
Replaced By
State Code National Code Title Type
OCO75 CPCPCM3022 Weld polymer pipes using fusion method Unit of competency