Unit of competency Outline
Date retreived
22/07/2026 7:19 AM AWST
22/07/2026 7:19 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Set up single-faced web
Set up single-faced web
Unit of competency
National Code
ICPCF2104C
ICPCF2104C
State Code
D3013
D3013
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
09/09/2014
Field of Education
030103 - Printing
Original Release Date
09/09/2014
Nominal Hours
20
Description
This unit describes the performance outcomes, skills and knowledge required to set up a single-faced web for corrugated board manufacture.
Notes
Elements and Performance Criteria
1. Prepare for set up
- 1.1. Job specifications are read and interpreted from job documentation or process control system
- 1.2. Set-up is carried out correctly and in minimum time
- 1.3. Paper/board quantity requirements are estimated, ordered and checked
2. Set up reel transportation system
- 2.1. Unwind reel is set up and adjusted according to job specifications
- 2.2. Webbing procedures are carried out according to machinery requirements
- 2.3. Web control system is set up and adjusted according to job specifications
- 2.4. Reels are spliced/joined according to job specifications
3. Set up machine for single facing
- 3.1. Steam delivery system is set up and adjusted to suit corrugating process and according to job specifications
- 3.2. Corrugating rolls and pressure roll are set to correct pressure
- 3.3. Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications
- 3.4. Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications
4. Set up in-line units
- 4.1. Wax units are set up and adjusted to suit corrugating process and according to job specifications
- 4.2. Coating units are set up and adjusted to suit corrugating process and according to job specifications
- 4.3. Slitters are set up and adjusted according to job specifications
- 4.4. Cut-off knife is set up and adjusted according to job specifications
5. Inspect and adjust quality
- 5.1. Inspection and/or testing of sample is organised
- 5.2. Sample is visually inspected and/or tested according to enterprise procedures
- 5.3. Results are interpreted to determine adjustment requirements
- 5.4. Adjustment changes are carried out according to product and machine specifications
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Machines may include:
range of corrugating machines with manual, semi-automated and fully automated process control systems.
In-line processes may include:
range of wax and coating systems operations, slitters and cutters. Note that slitting and cutting may be separately assessable as flat-bed or rotary cutting.
Substrate types may include:
range of substrates within the major categories of board or paper.
Substrate handling may include:
wide reel handling systems.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Machines may include:
range of corrugating machines with manual, semi-automated and fully automated process control systems.
In-line processes may include:
range of wax and coating systems operations, slitters and cutters. Note that slitting and cutting may be separately assessable as flat-bed or rotary cutting.
Substrate types may include:
range of substrates within the major categories of board or paper.
Substrate handling may include:
wide reel handling systems.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
set up the reel in-feed, splicer, pre-conditioner, pre-heater, single facer, curing, coating and/or waxing sections of a corrugator
set up the reel in-feed, splicer, pre-conditioner, pre-heater, single facer, curing, coating and/or waxing sections of a corrugator for at least TWO different product runs, according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
in-line corrugating machinery.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPCF220C Produce basic converted or finished product
ICPCF231C Set up machine for basic flat-bed cutting
ICPCF235C Set up machine for basic rotary cutting
ICPCF281C Set up machine for basic laminating
ICPCF3105C Produce single-faced web
ICPSU201C Prepare, load and unload reels and cores on and off machine.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
set up the reel in-feed, splicer, pre-conditioner, pre-heater, single facer, curing, coating and/or waxing sections of a corrugator
set up the reel in-feed, splicer, pre-conditioner, pre-heater, single facer, curing, coating and/or waxing sections of a corrugator for at least TWO different product runs, according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
in-line corrugating machinery.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPCF220C Produce basic converted or finished product
ICPCF231C Set up machine for basic flat-bed cutting
ICPCF235C Set up machine for basic rotary cutting
ICPCF281C Set up machine for basic laminating
ICPCF3105C Produce single-faced web
ICPSU201C Prepare, load and unload reels and cores on and off machine.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| D0276 | ICPCF2104B | Set up single-faced web | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AUP33 | ICPCBF214 | Set up single-faced web | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W768 | ICP20810 | Certificate II in Printing and Graphic Arts (Cartons) | Qualification |
| W769 | ICP20910 | Certificate II in Printing and Graphic Arts (Corrugating) | Qualification |
| W761 | ICP20110 | Certificate II in Printing and Graphic Arts (General) | Qualification |