Unit of competency Outline
Date retreived
22/07/2026 1:35 PM AWST
22/07/2026 1:35 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Prepare machine for operation (basic)
Prepare machine for operation (basic)
Unit of competency
National Code
ICPSU207C
ICPSU207C
State Code
D3243
D3243
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
09/09/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
09/09/2014
Nominal Hours
30
Description
This unit describes the performance outcomes, skills and knowledge required to prepare machines and assist with their operation according to enterprise procedures. It is an integral part of most printing and finishing machine set ups but need not be assessed separately unless it represents the main job of the worker. It can also be used to assess processes on dedicated machines.
Notes
Elements and Performance Criteria
1. Prepare or set up substrates (or loads)
- 1.1. Job sheets or equivalent instructions are interpreted correctly
- 1.2. Product is located, checked and prepared to meet job specifications according to established enterprise procedures and OHS procedures
- 1.3. Faulty material is visually identified and removed according to established enterprise procedures and OHS procedures
2. Set up reel systems (OR Element 3)
- 2.1. Unwind reel is set up and adjusted to suit job requirements
- 2.2. Webbing procedures are carried out according to enterprise procedures
- 2.3. Web-control system is set up and adjusted to suit job requirements
- 2.4. Reels are spliced/joined to suit job requirements
- 2.5. Rewind reel is set up and adjusted to suit job requirements
- 2.6. Folder is set up and adjusted to suit job requirements
- 2.7. Sheeter is set up and adjusted to suit job requirements
- 2.8. Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person
3. Set up sheet or product systems (OR Element 2)
- 3.1. Feeder is set up and adjusted to suit job requirements
- 3.2. Sheet/product pick-up and transportation system is set up and adjusted to suit job requirements
- 3.3. Transfer systems are set up and adjusted to suit job requirements
- 3.4. Delivery is set up and adjusted to suit job requirements
- 3.5. Product is removed from process according to job instructions
- 3.6. Sheet/product transfer and control system is set up and adjusted to suit job requirements
- 3.7. Readiness of transport and delivery systems is reported according to enterprise procedures for final adjustments by designated person, if required
4. Prepare machine
- 4.1. Machine is set up according to job instructions
- 4.2. Inks, glues, liquid and or other materials are loaded as required according to manufacturer's instructions and enterprise procedures
- 4.3. Plates, cutting or other devices are installed as required according to manufacturer's instructions and enterprise procedures
- 4.4. Registration, alignment or centring is confirmed according to machine manufacturer's/supplier's instructions and enterprise procedures
- 4.5. Machine is run through cycle at the same time ensuring that the substrate/product is positioned properly and that the process is being performed according to established workplace and OHS procedures
- 4.6. Readiness of machine is reported according to enterprise procedures for final adjustments and proofing by designated person, if required
5. Conduct shutdown of production process
- 5.1. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
- 5.2. Shutdown is conducted in association with fellow workers, if required, and in compliance with OHS requirements
- 5.3. Unused materials are stored according to manufacturer's/supplier's specifications and enterprise procedures
- 5.4. Used plates, cutting and other devices are removed and stored according to manufacturer's/supplier's specifications and enterprise procedures
- 5.5. All product is removed from operating area according to enterprise procedures and OHS standards
- 5.6. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
- 5.7. Repair/adjustment is verified prior to resumption of operations
6. Clean and wash up machine at end of run
- 6.1. Machine sections, as relevant to process, are cleaned ready for next run
- 6.2. Inking/gluing/coating system, if used in process, is washed up ready for next run, and waste is disposed of according to enterprise and regulatory requirements
- 6.3. In-line printing/converting/binding/finishing/coating units are cleaned ready for next run
- 6.4. Feed, transportation and delivery systems are disengaged and cleaned ready for next run
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Product may include:
all substrates and paper or plastic converting products.
Enterprise procedures may include:
range of enterprise procedures within defined work area.
Machines may include:
range of printing, converting, binding, corrugating, laminating, coating processes. Also minor processes including in-line auto packers, down stackers, or stackers, pile turners and wrappers on dedicated machines.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Product may include:
all substrates and paper or plastic converting products.
Enterprise procedures may include:
range of enterprise procedures within defined work area.
Machines may include:
range of printing, converting, binding, corrugating, laminating, coating processes. Also minor processes including in-line auto packers, down stackers, or stackers, pile turners and wrappers on dedicated machines.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
demonstrate all safety devices on the machine
prepare machines and assist with their operation according to enterprise procedures
prepare and set up to the stage of final adjustment of any ONE machine according to manufacturer's specifications and the listed Performance Criteria OR set up a minor process on a dedicated machine
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
a printing or converting machine in a production environment.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
demonstrate all safety devices on the machine
prepare machines and assist with their operation according to enterprise procedures
prepare and set up to the stage of final adjustment of any ONE machine according to manufacturer's specifications and the listed Performance Criteria OR set up a minor process on a dedicated machine
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
a printing or converting machine in a production environment.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| D0493 | ICPSU207B | Prepare machine for operation (basic) | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AUM68 | ICPSUP207 | Prepare machine for operation (basic) | Unit of competency |