Unit of competency Outline
Date retreived
23/07/2026 4:42 AM AWST
23/07/2026 4:42 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Remove, replace and program electrical and electronic units and assemblies
Remove, replace and program electrical and electronic units and assemblies
Unit of competency
National Code
AURETR3026
AURETR3026
State Code
WF108
WF108
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
16/07/2013
Field of Education
030505 - Automotive Electrics And Electronics
Original Release Date
16/07/2013
Nominal Hours
20
Description
This unit describes the performance outcomes required to remove and replace electrical units and assemblies, such as powertrain control modules (PCM), engine and body control modules, as well as other electronic control units that are an integral part of the vehicle’s computer area network databus (CAN-bus) network, to facilitate body repair activities or similar.The unit involves identifying and confirming work requirements; preparing for work; and completing work finalisation processes, including clean-up and documentation. Assistance from a licensed person must be sought in relation to air conditioning and LPG/CNG/LNG systems and components, and in recommissioning systems. Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Notes
Elements and Performance Criteria
1. Prepare for work
- 1.1. Workplace instructions are used to determine job requirements
- 1.2. Workplace health and safety (WHS) requirements are observed throughout the work
- 1.3. Procedures and information are sourced and interpreted
- 1.4. Tools and equipment are identified for effective removal, replacement and testing procedures
2. Remove electrical and electronic units and assemblies
- 2.1. Correct information is accessed and interpreted from manufacturer and component supplier specifications
- 2.2. Electrical and electronic units and assemblies are removed using approved methods, tools and equipment
- 2.3. Assistance from a licensed person is sought in relation to air conditioning and LPG/CNG/LNG systems and component removal
- 2.4. Removal activities are carried out according to industry regulations and guidelines, workplace health and safety (WHS) legislation, and workplace policies and procedures
- 2.5. Units and assemblies are handled and stored according to manufacturer and component supplier requirements
3. Replace electrical and electronic units and assemblies
- 3.1. Correct information is accessed and interpreted from manufacturer and component supplier specifications
- 3.2. Electrical and electronic control units and assemblies are replaced using approved methods, tools and equipment
- 3.3. Assistance from a licensed person is sought in relation to air conditioning and LPG/CNG/LNG systems and component replacement
- 3.4. Replacement activities are carried out according to industry regulations and guidelines, WHS legislation and workplace policies and procedures
4. Test and reprogram electrical and electronic units and assemblies
- 4.1. Testing procedures on replaced electrical and electronic control unit and assemblies are carried out
- 4.2. Options for diagnosing faults are identified and used, using appropriate tools and diagnostic techniques
- 4.3. Checking and testing are achieved without causing damage to components or systems as a result of inappropriate testing procedures
- 4.4. Faults are identified from test results and causes of faults are determined
- 4.5. Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
- 4.6. Reprograming options are analysed and those most appropriate are selected
- 4.7. Component replacement and programing procedures are carried out according to workplace procedures and manufacturer and component supplier specifications
- 4.8. Post-repair testing is conducted and results are documented according to workplace procedures and relevant legislation
5. Clean up work area and maintain equipment
- 5.1. Material that can be reused is collected and stored
- 5.2. Waste and scrap are removed following workplace procedures
- 5.3. Equipment and work area are cleaned and inspected for serviceable condition according to workplace procedures
- 5.4. Faulty equipment is identified, tagged and isolated according to workplace procedures
- 5.5. Operator maintenance is completed according to manufacturer and component supplier specifications and site procedures
- 5.6. Tools and equipment are maintained according to workplace procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Workplace instructions may include:
electronic or hard copy instructions
verbal instructions
written instructions.
Job requirements may include:
effective unit and assembly removal and replacement techniques
reprogramming procedures to enable replaced unit and assembly to communicate with vehicle CAN-bus systems
diagnosis and repair methods, processes and equipment.
Workplace health and safety requirements may include:
personal protective clothing and equipment
hazards associated with high voltage ignition systems
safe use of tools and equipment
safe handling of material
use of fire-fighting equipment
workplace safety policies and procedures
workplace first aid equipment
hazard control, including control of hazardous materials and toxic substances.
Procedures and information may include:
verbal, written and graphical instructions
signage
work schedules, plans and specifications
work bulletins and memos
material safety data sheets (MSDS)
diagrams and sketches
regulatory and legislative requirements relating to automotive industry
Australian Design Rules
engineer's design specifications and instructions
workplace work specifications and requirements
instructions issued by authorised workplace or external persons
Australian standards
vehicle service requirements and repair manuals.
Tools and equipment may include:
hand tools
testing equipment, including multimeters and ohmmeters
heat-gun or blower
heat shrink sleeving and flexible conduit
terminals and connectors
electrical tape.
Electrical and electronic units and assemblies may include:
electrical and electronic units and assemblies integral to the vehicle’s CAN-bus network, including:
engine control unit (ECU)
engine control module (ECM)
powertrain control module (PCM)
body control module (BCM)
supplementary restraint systems (SRS).
Options for diagnosing faults may include:
continuity testing
insulation testing
isolation and repair to located faults
replacement of blown fuses or circuit breakers
replacement of damaged connectors or terminals
visual inspection and evaluation of components.
Inappropriate testing procedures may include:
intrusive testing (which must not be performed as it is not a recommended test and repair method), which includes:
back probing terminals and connectors and fuse holders with inappropriate test probes
probing terminal and connectors with inappropriate test probes
pushing sharp probes and objects into wiring insulation.
Faults may include:
open circuits
short circuits
high resistance circuits
damaged insulation
frayed wires
burnt wiring
water and moisture ingress
connector damage
terminal damage
diagnosis trouble codes (DTC) being set.
Reprogramming options may include:
service programming system (SPS)
manufacturer programming code and relearn procedures
original equipment manufacturer (OEM) specific programming code.
Post-repair testing may include:
validating effectiveness of the replacement or repair action
confirming that reported fault has been rectified
confirming that no other faults are present as a result of the replacement and the reprogram or repair action.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Workplace instructions may include:
electronic or hard copy instructions
verbal instructions
written instructions.
Job requirements may include:
effective unit and assembly removal and replacement techniques
reprogramming procedures to enable replaced unit and assembly to communicate with vehicle CAN-bus systems
diagnosis and repair methods, processes and equipment.
Workplace health and safety requirements may include:
personal protective clothing and equipment
hazards associated with high voltage ignition systems
safe use of tools and equipment
safe handling of material
use of fire-fighting equipment
workplace safety policies and procedures
workplace first aid equipment
hazard control, including control of hazardous materials and toxic substances.
Procedures and information may include:
verbal, written and graphical instructions
signage
work schedules, plans and specifications
work bulletins and memos
material safety data sheets (MSDS)
diagrams and sketches
regulatory and legislative requirements relating to automotive industry
Australian Design Rules
engineer's design specifications and instructions
workplace work specifications and requirements
instructions issued by authorised workplace or external persons
Australian standards
vehicle service requirements and repair manuals.
Tools and equipment may include:
hand tools
testing equipment, including multimeters and ohmmeters
heat-gun or blower
heat shrink sleeving and flexible conduit
terminals and connectors
electrical tape.
Electrical and electronic units and assemblies may include:
electrical and electronic units and assemblies integral to the vehicle’s CAN-bus network, including:
engine control unit (ECU)
engine control module (ECM)
powertrain control module (PCM)
body control module (BCM)
supplementary restraint systems (SRS).
Options for diagnosing faults may include:
continuity testing
insulation testing
isolation and repair to located faults
replacement of blown fuses or circuit breakers
replacement of damaged connectors or terminals
visual inspection and evaluation of components.
Inappropriate testing procedures may include:
intrusive testing (which must not be performed as it is not a recommended test and repair method), which includes:
back probing terminals and connectors and fuse holders with inappropriate test probes
probing terminal and connectors with inappropriate test probes
pushing sharp probes and objects into wiring insulation.
Faults may include:
open circuits
short circuits
high resistance circuits
damaged insulation
frayed wires
burnt wiring
water and moisture ingress
connector damage
terminal damage
diagnosis trouble codes (DTC) being set.
Reprogramming options may include:
service programming system (SPS)
manufacturer programming code and relearn procedures
original equipment manufacturer (OEM) specific programming code.
Post-repair testing may include:
validating effectiveness of the replacement or repair action
confirming that reported fault has been rectified
confirming that no other faults are present as a result of the replacement and the reprogram or repair action.
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to workplace operations and satisfy all of the requirements of the performance criteria and required skills and knowledge.
A person who demonstrates competency in this unit must be able to:
observe safety procedures and requirements
select methods and techniques appropriate to the circumstances
complete preparatory activity in a systematic manner
remove and replace a minimum of four units and assemblies to workplace, manufacturer and component supplier requirements, including:
one supplementary restraint system module
one body control module
one engine or powertrain control module
complete final functional test to specification
present vehicle and equipment in a condition that complies with workplace requirements.
Context of, and specific resources for assessment
Competency is to be assessed in the workplace or a simulated workplace environment that accurately reflects performance in a real workplace setting.
Assessment is to occur:
using standard workplace practices and procedures
following safety requirements
applying environmental constraints.
Assessment is to comply with relevant:
regulatory requirements
Australian standards
industry codes of practice.
The following resources must be made available for the assessment of this unit:
workplace location or simulated workplace
material relevant to removing and replacing electrical and electronic units and assemblies
equipment, and hand and power tools appropriate to removing and replacing electrical and electronic units and assemblies
specifications and work instructions.
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with the application of required skills and knowledge.
Assessment methods must be by direct observation of tasks and include questioning on required skills and knowledge to ensure correct interpretation and application.
Competence in this unit may be assessed in conjunction with other units which together form part of a holistic work role.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate the needs of diverse clients.
Assessment processes and techniques must be culturally sensitive and appropriate to the language, literacy and numeracy capacity of the candidate and the work being performed.
The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to workplace operations and satisfy all of the requirements of the performance criteria and required skills and knowledge.
A person who demonstrates competency in this unit must be able to:
observe safety procedures and requirements
select methods and techniques appropriate to the circumstances
complete preparatory activity in a systematic manner
remove and replace a minimum of four units and assemblies to workplace, manufacturer and component supplier requirements, including:
one supplementary restraint system module
one body control module
one engine or powertrain control module
complete final functional test to specification
present vehicle and equipment in a condition that complies with workplace requirements.
Context of, and specific resources for assessment
Competency is to be assessed in the workplace or a simulated workplace environment that accurately reflects performance in a real workplace setting.
Assessment is to occur:
using standard workplace practices and procedures
following safety requirements
applying environmental constraints.
Assessment is to comply with relevant:
regulatory requirements
Australian standards
industry codes of practice.
The following resources must be made available for the assessment of this unit:
workplace location or simulated workplace
material relevant to removing and replacing electrical and electronic units and assemblies
equipment, and hand and power tools appropriate to removing and replacing electrical and electronic units and assemblies
specifications and work instructions.
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with the application of required skills and knowledge.
Assessment methods must be by direct observation of tasks and include questioning on required skills and knowledge to ensure correct interpretation and application.
Competence in this unit may be assessed in conjunction with other units which together form part of a holistic work role.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate the needs of diverse clients.
Assessment processes and techniques must be culturally sensitive and appropriate to the language, literacy and numeracy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2851 | AURE218664A | Remove and replace electrical/electronic units/assemblies | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXD78 | AURETR026 | Remove, replace and program electrical and electronic units and assemblies | Unit of competency |
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|---|---|---|---|
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