Unit of competency Outline

Date retreived
22/07/2026 5:25 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Operate cryogenic processes

Operate cryogenic processes

Unit of competency
National Code
PMAOPS340B
State Code
W8885
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
11/11/2010
State Implementation and Classification
Approved Date
18/12/2008
Field of Education
030717 - Plant And Machine Operations
Original Release Date
18/12/2008
Nominal Hours
40
Description
This competency covers the skills needed to operate and maintain complex refrigeration/cryogenic systems that involve multi-stage centrifugal compressors (or similar) and associated equipment, including computer control and monitoring systems. It does not cover small packaged refrigeration systems, which are covered by MSAPMOPS100A Use equipment.
Notes
Elements and Performance Criteria
1. Prepare for work.
  • 1.1. Identify work requirements
  • 1.2. Identify and control hazards
  • 1.3. Coordinate with appropriate personnel
2. Start up and shut down refrigeration system.
  • 2.1. Carry out pre-start up checks of all items of the system, including safety systems
  • 2.2. Start-up to procedures
  • 2.3. Monitor the start-up process and take action as required to ensure operating parameters are achieved
  • 2.4. Carry out general housekeeping of the system to procedures
  • 2.5. Shut down to procedures
  • 2.6. Perform emergency shut down of equipment (if required)
  • 2.7. Record and/or communicate relevant information (if required).
3. Monitor and control refrigeration system.
  • 3.1. Complete routine checks, logs and paperwork, taking appropriate action on unexpected observations, readings and trends
  • 3.2. Recognise indications of actual or potential problems and take appropriate action to minimise the impact of problems on production time, safety, health and the environment
  • 3.3. Recognise conditions likely to give rise to brittle fracture and take appropriate action
  • 3.4. Identify critical exposure temperature (CET) and take appropriate action to minimise its impact
  • 3.5. Monitor critical variables throughout the system and take appropriate action to maintain system operation
  • 3.6. Make adjustments to maximise plant efficiency
  • 3.7. Predict the need to make a change to meet process requirements
  • 3.8. Make changes as required in a smooth and timely manner
  • 3.9. Predict and communicate the impact on other parts of the plant that are reliant on the refrigeration system.
4. Isolate and de-isolate plant.
  • 4.1. Isolate plant
  • 4.2. Make safe for required work
  • 4.3. Check plant is ready to be returned to service
  • 4.4. Prepare plant for return to service.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.
Codes of practice/ standards
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency unit includes items of equipment such as:
large refrigeration systems that produce low temperatures
multi-stage centrifugal compressors
heat exchangers
Typical problems
Typical problems include:
maintaining required operating temperatures
recognising and acting upon unstable/sub-optimal operation, eg icing, moisture, fouling
controlling critical variables and outputs.
Appropriate action
Appropriate action includes:
determining problems needing action
determining possible fault causes
rectifying problem using appropriate solution within area of responsibility
following through items initiated until final resolution has occurred
reporting problems outside area of responsibility to designated person.
Procedures
Procedures may be written, verbal, computer-based or in some other form. They include:
all work instructions
standard operating procedures
formulas/recipes
batch sheets
temporary instructions
any similar instructions provided for the smooth running of the plant.
For the purposes of this Training Package, 'procedures' also includes good operating practice as may be defined by industry codes of practice (eg Responsible Care) and government regulations.
Health, safety and environment (HSE)
All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of assessment
Assessment of this unit should include demonstrated competence on actual plant and equipment in a work environment. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation may be required to allow for assessment of parts of this unit. Simulation should be based on the actual plant and will include walk-throughs of the relevant competency components. Simulations may also include the use of case studies/scenarios and role plays.
This unit of competency requires a significant body of knowledge which will be assessed through questioning and the use of what-if scenarios both on the plant (during demonstration of normal operations and walk-throughs of abnormal operations) and off the plant.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action. The emphasis should be on the ability to stay out of trouble rather than on recovery from a disaster.
Consistent performance should be demonstrated. In particular look to see that:
early warning signs of equipment/processes needing attention or with potential problems are recognised
the range of possible causes can be identified and analysed and the most likely cause determined
appropriate action is taken to ensure a timely return to full performance
obvious problems in related plant areas are recognised and an appropriate contribution made to their solution.
These aspects may be best assessed using a range of scenarios/case studies/what-ifs as the stimulus with a walk through forming part of the response. These assessment activities should include a range of problems, including new, unusual and improbable situations which may have been generated from the past incident history of the plant, incidents on similar plants around the world, hazard analysis activities and similar sources.

Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of scenarios/case studies/what-ifs will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions.

Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units. For many plants, it might be appropriate for this unit to be assessed with:
PMAOPS304B Operate and monitor compressor systems and equipment.
In a major hazard facility, it may be appropriate to assess this unit concurrently with:
MSAPMOHS200A Work safely.

Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Replaces
State Code National Code Title Type
C5978 PMAOPS340A Operate cryogenic processes Unit of competency
Replaced By
State Code National Code Title Type
AXM95 PMAOPS340 Operate cryogenic processes Unit of competency