Qualification Outline

Date retreived
22/07/2026 7:47 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Certificate IV in Process Plant Technology

Certificate IV in Process Plant Technology

Qualification
National Code:
PMA40113
State Code:
J571
TGA Status:
Replaced
DTWD Status:
Replaced
National Endorsed, State Implementation and Classification
Field of Education
0303 - Process And Resources Engineering
Original TGA Release Date
13/12/2013
Approved Date
05/09/2013
Stream of Study
Initial Vocational (3100 - 3600)
VET Act Classifier
B
Nominal Hours
985
Duration
3 Semesters
Current Release Number
3.00
Current Release Date
13/12/2013
VET Act Conditions
Releases
Release Version Release Date TGA Status DTWD Status
3.00 13/12/2013 Current Approved
Description

The PMA40113 Certificate IV in Process Plant Technology has been developed as a technical qualification for use in the PMA08 Chemical, Hydrocarbons and Refining Training Package.

Job roles/employment outcomes
The PMA40113 Certificate IV in Process Plant Technology is intended for plant technicians.
The technician will typically be involved in solving complex problems which require theoretical knowledge, combined with an understanding of the production process and equipment across the plant.

Application
This qualification is typically used to develop employees performing a technical role that includes an ability to work independently and conduct technical problem solving according to the needs of the work in the manufactured mineral products industries.

Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive manufacturing. The MSA41108 Certificate IV in Competitive Manufacturing is available for team leaders at this level where the job requires sophisticated manufacturing practice skills rather than technical skills.

People with this qualification may be expected to work in one of the following sectors:
fine chemicals
heavy chemicals
petrochemicals
polymer manufacture
hydrocarbon extraction
hydrocarbon transmission
hydrocarbon processing/refining
minerals processing/refining
metalliferous processing/refining
metals smelting/processing
other related areas.

Training programs for this qualification are suitable to be undertaken as part of a formal training contract with an employer under an Australian Traineeship or Apprenticeship arrangement.

Schedule
Packaging Rules
To be awarded the PMA40113 Certificate IV in Process Plant Technology competency must be achieved in twenty six (26) units of competency:
- five (5) core units of competency
- twenty one (21) elective units of competency chosen

Note: Where prerequisite units apply, these must be considered in the total number of units chosen.

Select twenty one (21) units as specified below:
- A minimum of one (1) from Group A
- The remainder may be chosen from Groups A, B and C (with a maximum of eighteen (18) from Group C) to bring the total number of electives to twenty one (21).

Note that up to five (5) units can be chosen from other qualifications in this Training Package, other endorsed Training Packages and accredited courses, as specified in Groups B and C.
1. Core Units

All five (5) units must be completed.

State Code National Code Title Hours Type
W8279 MSAPMSUP100A Apply workplace procedures 26 Unit of competency
W8281 MSAPMSUP102A Communicate in the workplace 26 Unit of competency
W8248 MSAPMOHS110A Follow emergency response procedures 26 Unit of competency
D3655 MSAENV272B Participate in environmentally sustainable work practices 20 Unit of competency
W8249 MSAPMOHS200A Work safely 26 Unit of competency
2. Group A Elective Units

A minimum of one (1) unit must be chosen from Group A.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
WC258 PMAOPS434A Commission wells and gathering systems 40 Unit of competency
W8891 PMAOPS411B Manage plant shutdown and restart 40 Unit of competency
WC257 PMAOPS433A Manage wells and gathering systems 50 Unit of competency
WG556 PMAOPS460A Monitor and operate tailings management facilities 45 Unit of competency
W8890 PMAOPS410B Monitor remote production facilities 40 Unit of competency
W8889 PMAOPS405A Operate complex control systems 80 Unit of competency
W8269 MSAPMOPS400A Optimise process/plant area 60 Unit of competency
W8888 PMAOPS402A Respond to abnormal process situations 50 Unit of competency
W8892 PMAOPS450B Solve colour problems 50 Unit of competency
W8270 MSAPMOPS401A Trial new process or product 26 Unit of competency
3. Group B Elective Units

The remainder of units may be chosen from Group B.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
S7805 TAEASS402B Assess competence 15 Unit of competency
W8258 MSAPMOHS401A Assess risk 60 Unit of competency
WD543 MSS404082A Assist in implementing a proactive maintenance strategy 50 Unit of competency
W8926 PMAOMIR407B Audit incident preparedness and established response systems 80 Unit of competency
W8954 PMASUP440B Commission/recommission plant 40 Unit of competency
W8929 PMAOMIR430B Conduct and assess incident exercises 35 Unit of competency
W8257 MSAPMOHS400A Contribute to OHS management system 60 Unit of competency
W8927 PMAOMIR418B Coordinate incident response 40 Unit of competency
W8271 MSAPMOPS404A Co-ordinate maintenance 26 Unit of competency
W9044 MSAPMPER400A Coordinate permit process 30 Unit of competency
W8953 PMASUP432B Coordinate pipeline projects 40 Unit of competency
W8955 PMASUP441C Decommission plant 20 Unit of competency
WD569 MSS405052A Design an experiment 80 Unit of competency
W8928 PMAOMIR424B Develop and maintain community relationships 30 Unit of competency
W8835 PMAOHS420B Develop First Aid procedures and manage resources 40 Unit of competency
W8930 PMAOMIR444B Develop incident containment tactics 40 Unit of competency
W8951 PMASUP410B Develop plant documentation 30 Unit of competency
WD514 MSS403002A Ensure process improvements are sustained 50 Unit of competency
WD530 MSS403040A Facilitate and improve implementation of 5S 50 Unit of competency
WD531 MSS403041A Facilitate breakthrough improvements 40 Unit of competency
WD519 MSS403011A Facilitate implementation of competitive systems and practices 40 Unit of competency
WD540 MSS404060A Facilitate the use of planning software systems in a work area or team 50 Unit of competency
W8273 MSAPMOPS406A Identify problems in electronic control systems 40 Unit of competency
W8272 MSAPMOPS405A Identify problems in fluid power system 40 Unit of competency
D3656 MSAENV472B Implement and monitor environmentally sustainable work practices 40 Unit of competency
WD524 MSS403030A Improve cost factors in work practices 50 Unit of competency
WD520 MSS403013A Lead team culture improvement 40 Unit of competency
W8952 PMASUP420B Minimise environmental impact of process 40 Unit of competency
WD535 MSS403051A Mistake proof an operational process 50 Unit of competency
W8931 PMAOMIR449B Monitor legal compliance obligations during incidents 40 Unit of competency
WA696 MSL954001A Obtain representative samples in accordance with sampling plan 40 Unit of competency
WG850 PMAOMIR305A Operate panel during an emergency 45 Unit of competency
S7788 TAEASS403B Participate in assessment validation 20 Unit of competency
W8958 PMASUP445A Participate in HAZOP studies 40 Unit of competency
S7787 TAEASS401B Plan assessment activities and processes 20 Unit of competency
WC260 PMASUP444A Plan plant preparation and isolation 50 Unit of competency
WD542 MSS404081A Undertake proactive maintenance analyses 50 Unit of competency
4. Group C Elective Units

A maximum of eighteen (18) units may be chosen from Group C.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
W8284 MSAPMSUP200A Achieve work outcomes 52 Unit of competency
W8874 PMAOPS319A Adjust batch 40 Unit of competency
WD503 MSS402040A Apply 5S procedures 30 Unit of competency
WD501 MSS402030A Apply cost factors to work practices 35 Unit of competency
D4676 FDFPH2001A Apply Good Manufacturing Practice procedures 54 Unit of competency
W8296 MSAPMSUP301A Apply HACCP to the workplace 30 Unit of competency
W8828 PMAOHS215B Apply offshore facility abandonment and sea survival procedures and practices 20 Unit of competency
WD506 MSS402051A Apply quality standards 30 Unit of competency
W8925 PMAOMIR346B Assess and secure an incident site 30 Unit of competency
W8909 PMASMELT261B Bake carbon anodes 30 Unit of competency
WI693 PMASUP245A Break and make flanged joints using hand tools 25 Unit of competency
W8915 PMASMELT267B Cast aluminium ingots 40 Unit of competency
W8910 PMASMELT262B Clean and strip anode rods 30 Unit of competency
W8280 MSAPMSUP101A Clean workplace or equipment 26 Unit of competency
WA692 MSL952001A Collect routine site samples 20 Unit of competency
W8832 PMAOHS312B Command the operation of survival craft 40 Unit of competency
W8883 PMAOPS330B Communicate and monitor pipeline activities 40 Unit of competency
W8875 PMAOPS320B Conduct artificial lift 20 Unit of competency
D9322 RIIRIS201B Conduct local risk control 20 Unit of competency
W8884 PMAOPS335A Conduct pipeline pigging 20 Unit of competency
WG543 PMAOPS260A Conduct screening operations 25 Unit of competency
S7786 TAEASS301B Contribute to assessment 10 Unit of competency
WD512 MSS402081A Contribute to the application of a proactive maintenance strategy 30 Unit of competency
W8299 MSAPMSUP310A Contribute to the development of plant documentation 30 Unit of competency
W8949 PMASUP346A Control corrosion 40 Unit of competency
W8919 PMAOMIR210B Control evacuation to muster point 20 Unit of competency
W8859 PMAOPS231B Control gas odourisation 10 Unit of competency
W8250 MSAPMOHS205A Control minor incidents 26 Unit of competency
W8914 PMASMELT266B Deliver molten metal 30 Unit of competency
W8300 MSAPMSUP330A Develop and adjust a production schedule 30 Unit of competency
WI694 PMASUP246A Disconnect and reconnect non-flared tube fitting joints 25 Unit of competency
W3683 MSAPMPER205C Enter confined space 30 Unit of competency
W8302 MSAPMSUP383A Facilitate a team 20 Unit of competency
W8922 PMAOMIR317B Facilitate search and rescue operations 40 Unit of competency
W8256 MSAPMOHS300A Facilitate the implementation of OHS for a work group 40 Unit of competency
W8247 MSAPMOHS100A Follow OHS procedures 26 Unit of competency
D4675 FDFPH1001A Follow work procedures to maintain Good Manufacturing Practice 40 Unit of competency
W8908 PMASMELT260B Form carbon anodes 40 Unit of competency
W8254 MSAPMOHS217A Gas test atmospheres 30 Unit of competency
W8879 PMAOPS325B Generate electrical power 30 Unit of competency
W8842 PMAOPS203B Handle goods 15 Unit of competency
W8295 MSAPMSUP300A Identify and implement opportunities to maximise production efficiencies 40 Unit of competency
W8283 MSAPMSUP172A Identify and minimise environmental hazards 20 Unit of competency
W8297 MSAPMSUP303A Identify equipment faults 26 Unit of competency
WC255 PMAOPS280B Interpret process plant schematics 20 Unit of competency
WD502 MSS402031A Interpret product costs in terms of customer requirements 30 Unit of competency
W5418 MEM09002B Interpret technical drawing 36 Unit of competency
W8830 PMAOHS310B Investigate incidents 30 Unit of competency
D3654 MSAPMPER300C Issue work permits 20 Unit of competency
W8831 PMAOHS311B Lead emergency teams 20 Unit of competency
W8298 MSAPMSUP309A Maintain and organise workplace records 26 Unit of competency
W8829 PMAOHS221B Maintain First Aid supplies and records 10 Unit of competency
W8939 PMASUP241B Maintain pipeline easements 20 Unit of competency
W8924 PMAOMIR321B Manage communication systems during an incident 30 Unit of competency
W8292 MSAPMSUP280A Manage conflict at work 20 Unit of competency
W8923 PMAOMIR320B Manage incident response information 40 Unit of competency
W8886 PMAOPS350B Match and adjust colour 40 Unit of competency
W8947 PMASUP344B Monitor and control repairs and modifications on operational pipe 40 Unit of competency
W8275 MSAPMPER201A Monitor and control work permits 20 Unit of competency
W8946 PMASUP343B Monitor and maintain cathodic protection systems 20 Unit of competency
W8945 PMASUP342B Monitor and maintain electrical systems 40 Unit of competency
W8944 PMASUP341B Monitor and maintain instrument and control systems 40 Unit of competency
W8941 PMASUP243B Monitor and maintain pipeline coatings 20 Unit of competency
WI692 PMAOPS226A Monitor and operate flare systems 26 Unit of competency
WC253 PMAOPS234A Monitor and operate low pressure compressors 20 Unit of competency
W8853 PMAOPS220B Monitor chemical reactions in the process 30 Unit of competency
W8940 PMASUP242B Monitor pipeline civil works 20 Unit of competency
WD505 MSS402050A Monitor process capability 30 Unit of competency
W7080 FDFPHGMP3A Monitor the implementation of Good Manufacturing Practice procedures 80 Unit of competency
W8948 PMASUP345A Monitor vibration 60 Unit of competency
WC252 PMAOPS233A Monitor wells and gathering systems 30 Unit of competency
D1933 NWP357B Monitor, operate and control reverse osmosis and nano-filtration processes 20 Unit of competency
W8858 PMAOPS230B Monitor, operate and maintain pipeline stations and equipment 40 Unit of competency
WG540 PMAOPS242A Moor ships for transfer of bulk processed particulates or fluids 25 Unit of competency
WA987 PMC562070B Move materials 40 Unit of competency
W9041 MSAPMPER202A Observe permit work 20 Unit of competency
W8887 PMAOPS390B Operate a biochemical process 40 Unit of competency
W8863 PMAOPS290B Operate a biotreater 30 Unit of competency
WG551 PMAOPS362A Operate a blast furnace 35 Unit of competency
W8878 PMAOPS324A Operate a gas turbine 50 Unit of competency
WG549 PMAOPS360A Operate a metalliferous kiln/furnace 35 Unit of competency
W8864 PMAOPS300B Operate a production unit 40 Unit of competency
WG550 PMAOPS361A Operate a smelting furnace 35 Unit of competency
WG552 PMAOPS364A Operate an electrochemical process 35 Unit of competency
WE363 UEPOPS340B Operate and monitor a steam turbine 54 Unit of competency
W5379 MEM07033B Operate and monitor basic boiler 54 Unit of competency
W8868 PMAOPS304B Operate and monitor compressor systems and equipment 30 Unit of competency
WE342 UEPOPS319B Operate and monitor gas production plant 27 Unit of competency
W8877 PMAOPS323A Operate and monitor heating furnace 40 Unit of competency
W5380 MEM07034A Operate and monitor intermediate class boiler 36 Unit of competency
W8854 PMAOPS221B Operate and monitor prime movers 40 Unit of competency
W8855 PMAOPS222B Operate and monitor pumping systems and equipment 40 Unit of competency
W8856 PMAOPS223B Operate and monitor valve systems 20 Unit of competency
W5547 MEM16005A Operate as a team member to conduct manufacturing, engineering or related activities 18 Unit of competency
W8253 MSAPMOHS216A Operate breathing apparatus 20 Unit of competency
WG849 PMAOPS261A Operate bulk solids loading equipment 25 Unit of competency
W8917 PMASMELT269A Operate cell tending equipment 30 Unit of competency
W8847 PMAOPS208B Operate chemical separation equipment 20 Unit of competency
W8943 PMASUP311A Operate communications hub 40 Unit of competency
WA916 PMC552008B Operate crushing equipment 40 Unit of competency
W8885 PMAOPS340B Operate cryogenic processes 40 Unit of competency
WG545 PMAOPS262A Operate digestion equipment 25 Unit of competency
W8265 MSAPMOPS200A Operate equipment 40 Unit of competency
WA910 PMC552002C Operate equipment to blend/mix materials 30 Unit of competency
W8840 PMAOPS201B Operate fluid flow equipment 60 Unit of competency
W8841 PMAOPS202B Operate fluid mixing equipment 20 Unit of competency
W8867 PMAOPS303B Operate furnaces to induce reaction 40 Unit of competency
WA911 PMC552003C Operate grinding equipment 40 Unit of competency
W8844 PMAOPS205B Operate heat exchangers 40 Unit of competency
WC254 PMAOPS241A Operate Joule-Thomson effect device 20 Unit of competency
WG546 PMAOPS263A Operate leaching equipment 25 Unit of competency
W8851 PMAOPS216B Operate local control system 40 Unit of competency
WG548 PMAOPS265A Operate magnetic/electrical separation equipment 25 Unit of competency
W8849 PMAOPS211B Operate manufacturing extruders 30 Unit of competency
W5284 MEM04001B Operate melting furnaces 36 Unit of competency
W8942 PMASUP305A Operate offshore cranes 80 Unit of competency
W8848 PMAOPS210B Operate particulates handling equipment 20 Unit of competency
W8872 PMAOPS309B Operate particulates handling/storage equipment 40 Unit of competency
WG553 PMAOPS365A Operate pelletising equipment 25 Unit of competency
WG542 PMAOPS247A Operate powered separation equipment 15 Unit of competency
W8869 PMAOPS305B Operate process control systems 60 Unit of competency
W8866 PMAOPS302B Operate reactors and reaction equipment 40 Unit of competency
W8913 PMASMELT265B Operate reduction cells 60 Unit of competency
WG541 PMAOPS246A Operate separation equipment 15 Unit of competency
WG554 PMAOPS366A Operate sintering equipment 25 Unit of competency
WG547 PMAOPS264A Operate solvent extraction equipment 25 Unit of competency
W8937 PMASUP236B Operate vehicles in the field 20 Unit of competency
WC256 PMAOPS333A Operate wells and gathering systems 40 Unit of competency
W8852 PMAOPS217B Operate wet milling equipment 40 Unit of competency
W8871 PMAOPS308B Organise storage and logistics of general materials 20 Unit of competency
W8286 MSAPMSUP204A Pack products or materials 26 Unit of competency
W8850 PMAOPS213B Package product/material 20 Unit of competency
W8293 MSAPMSUP291A Participate in continuous improvement 26 Unit of competency
WA705 MSL973001A Perform basic tests 80 Unit of competency
W5294 MEM05012C Perform routine manual metal arc welding 18 Unit of competency
W7009 MSAPMOPS102A Perform tasks to support production 30 Unit of competency
WC259 PMASUP244A Prepare and isolate plant 30 Unit of competency
W5419 MEM09003B Prepare basic engineering drawing 72 Unit of competency
W8962 PMAOHS211B Prepare equipment for emergency response 20 Unit of competency
W8288 MSAPMSUP210A Process and record information 13 Unit of competency
W8865 PMAOPS301B Produce product by distillation 40 Unit of competency
W8860 PMAOPS232B Produce product by filtration 40 Unit of competency
W8881 PMAOPS327B Produce product using fixed bed dehydration 40 Unit of competency
W8880 PMAOPS326B Produce product using gas absorption 40 Unit of competency
W8882 PMAOPS329B Produce product using liquid extraction 40 Unit of competency
W8833 PMAOHS320C Provide advanced First Aid response 20 Unit of competency
W8301 MSAPMSUP382A Provide coaching/mentoring in the workplace 40 Unit of competency
W8834 PMAOHS321B Provide First Aid response in remote and/or isolated area 25 Unit of competency
W8857 PMAOPS224B Provide fluids for utilities and support 30 Unit of competency
W8255 MSAPMOHS220A Provide initial First Aid response 30 Unit of competency
WA870 TAEDEL301A Provide work skill instruction 40 Unit of competency
W8838 PMAOPS101C Read dials and indicators 15 Unit of competency
W8285 MSAPMSUP201A Receive or despatch goods 26 Unit of competency
W8921 PMAOMIR302B Respond to a helideck incident 30 Unit of competency
W8294 MSAPMSUP292A Sample and test materials and product 40 Unit of competency
W8839 PMAOPS105C Select and prepare materials 15 Unit of competency
W5554 MEM18011C Shut down and isolate machines/equipment 18 Unit of competency
W8911 PMASMELT263B Spray carbon anodes 40 Unit of competency
W8912 PMASMELT264B Start up reduction cells 60 Unit of competency
W8861 PMAOPS240B Store fluids in bulk 30 Unit of competency
W8918 PMASMELT270A Supply product from reduction cells 30 Unit of competency
WD497 MSS402002A Sustain process improvements 40 Unit of competency
W8870 PMAOPS307B Transfer bulk fluids into/out of storage facility 50 Unit of competency
W8287 MSAPMSUP205A Transfer loads 26 Unit of competency
W8950 PMASUP347A Undertake corrosion inspection in a petrochemical environment 40 Unit of competency
W8938 PMASUP237B Undertake crane, dogging and load transfer operations 40 Unit of competency
W8963 PMAOHS213B Undertake fire control and emergency rescue 15 Unit of competency
W8252 MSAPMOHS212A Undertake first response to fire incidents 26 Unit of competency
W9039 MSAPMOHS210B Undertake first response to non-fire incidents 26 Unit of competency
W8827 PMAOHS214B Undertake helicopter safety and escape 30 Unit of competency
W8920 PMAOMIR301B Undertake initial rescue 60 Unit of competency
W5466 MEM11011B Undertake manual handling 18 Unit of competency
W8290 MSAPMSUP240A Undertake minor maintenance 26 Unit of competency
WD511 MSS402080A Undertake root cause analysis 30 Unit of competency
W8873 PMAOPS312B Undertake ship loading/unloading operations 40 Unit of competency
W8876 PMAOPS321B Undertake well management 40 Unit of competency
W7007 MSAPMOPS100A Use equipment 30 Unit of competency
W8266 MSAPMOPS212A Use organisation computers or data systems 26 Unit of competency
WD509 MSS402060A Use planning software systems in operations 30 Unit of competency
W8303 MSAPMSUP390A Use structured problem solving tools 40 Unit of competency
W8843 PMAOPS204B Use utilities and services 40 Unit of competency
W8916 PMASMELT268B Vertical direct casting 60 Unit of competency
C8004 PSPGOV308B Work effectively with diversity 20 Unit of competency
W8282 MSAPMSUP106A Work in a team 26 Unit of competency
D3652 MSAPMPER200C Work in accordance with an issued permit 20 Unit of competency
WB352 RIIOHS204A Work safely at heights 16 Unit of competency
Replaces
State Code National Code Title Type
W517 PMA40108 Certificate IV in Process Plant Technology Qualification
Replaced By
State Code National Code Title Type
BAN0 PMA40116 Certificate IV in Process Plant Technology Qualification
No information
Entry Requirements

Not applicable.

Traineeships and Apprenticeships
(TR08330) PROCESS PLANT TECHNOLOGY (LEVEL 4) Traineeship